Hobart Welding Products 250 Specifications, Welding Power Source Duty Cycle And Overheating

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SECTION 3 − INTRODUCTION

3-1. Specifications

 

 

 

 

Amps Input at Rated Output, 60 Hz, Single-Phase

 

 

 

 

Max. Open

 

 

 

 

 

 

Rated Output

 

200 V

230 V

 

KVA

 

KW

 

Circuit Voltage

 

 

 

 

 

 

 

 

 

 

 

 

200 A at 24 VDC,

 

35

40

35

 

8

 

6.8

60% Duty Cycle

 

1.1*

1.3*

 

0.31*

 

0.18*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No Load

 

 

 

 

 

 

Wire Type and Diameter

 

Wire Feed

 

Dimensions

 

Weight

 

 

 

Speed

 

 

 

 

 

 

 

 

 

 

Solid Steel/

 

Aluminum

Flux Cored

90−750 IPM

H: 31-1/4 in (794 mm)

 

185 lb

Stainless Steel

 

(2.3−19

W: 18-7/8 in (479 mm)

 

(84 kg)

 

 

 

 

 

m/min)

D: 36-1/2 in (927 mm)

 

 

.023 − .045 in

 

.030 − .035 in

.030 − .045 in

 

 

 

 

 

 

 

 

(0.6 − 1.2 mm)

 

(0.8 − 0.9 mm)

(0.8 − 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* While idling

3-2. Welding Power Source Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

60% Duty Cycle At 150 Amperes

6 Minutes Welding

 

4 Minutes Resting

Overheating

 

 

 

0

A or V

 

 

 

 

15

 

 

OR

 

Minutes

Reduce Duty Cycle

 

 

duty1 4/95 − 192 435

OM-192 440 Page 9

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Contents Processes OM-192 440WDescription File MIG GmawFrom Hobart to You Table of Contents Warranty Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéWelding Power Source Duty Cycle And Overheating SpecificationsExceeding duty cycle can damage unit and void warranty OverheatingVolt-Ampere Curves Welding Gun Duty Cycle And OverheatingDefinition Installing Welding Gun Installing Work Clamp Connecting To Weld Output TerminalsInstalling Wire Spool And Adjusting Hub Tension Setting Gun Polarity For Wire TypeRear Panel Installing Gas SupplyVolts Positioning Jumper LinksHz Single Electrical Service GuideInput Voltage Min Grounding Conductor Size In AWGSelecting a Location And Connecting Input Power Wood Threading Welding WireOperation Turn Off unit, and disconnect input powerTurn Off unit Connecting Spool Gun To Welding Power SourceControls − OperationWeld Parameters Voltage switch positionWhile welding Example 2/40 = To read settingsNumber on left of slash Disconnect power before maintaining Routine MaintenanceSupplementary Protectors MonthsTurn Off power Replacing Drive Roll And Wire Inlet GuideRemoving Knob From Front Panel Replacing Gun Contact Tip Turn Off power before replacing contact tipWire size stamped on tip − check and match wire size Turn off welding power source/wire feederReplacing Switch And/Or Head Tube Wire Drive/Gun Troubleshooting Table Welding Troubleshooting TableWire Drive/Gun Trouble Remedy Welding Trouble RemedyTypical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Size Amperage Range Typical MIG Process Control SettingsThickness to Amperage a AmperageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadWire does not feed Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases ApplicationWelding arc not stable Wire slipping in drive rolls OM-192 440 − Electrical Diagram − Parts List REGULATOR/FLOWMETER, 10−50 CFH ARGON/CO2 Center Baffle w/Components Center Baffle w/Components -1Item Rear Panel w/Components Front Panel w/Components M-25 Gun Description Remarks Optional Spool Gun SwitchPage Support ServiceAssistance Hobart Welding Products Contact your Distributor for