Hobart Welding Products OM-198 683C manual Dia Part Description Mkgs Quantity

Page 33

Item

Dia.

 

Part

Description

 

 

No.

Mkgs.

No.

Quantity

 

 

 

 

 

Figure 6-1. Main Assembly

 

 

 

 

 

 

 

 

. . .

1 . .

. . . . . .

. .

. . Fig 6-2 . . .

BAFFLE, center w/components

. . . 1

. . . 2 . . . . Z1

. . . 199 159 . . .

STABILIZER, dual

. . . 1

. . .

3 . .

. . . . . .

. .

. . Fig 6-6 . . .

PANEL, rear w/components

. . . 1

. . .

4 . .

. . . . . .

. .

. 146 165 . . .

PANEL, side LH

. . . 1

. . .

5 . .

. . . . . .

. .

. 089 899 . . .

LATCH, slide flush mtg hole 1.000 wide x 1.500 lg

. . . 2

. . .

6 . .

. . . . . .

. .

. 146 167 . . .

PANEL, side

. . . 1

. . .

. . . . .

. . . . . .

. .

. 198 079 . . .

LABEL, parameters/consumables/polarity/warning

. . . 1

. . .

7 . .

. . . . . .

. .

. 134 464 . . .

LABEL, warning general precautionary

. . . 1

. . . 8 . .

. . . . . .

.

+170 513 . . .

WRAPPER

. . . 1

. . .

9 . .

. . . . . .

. .

. 188 911 . . .

CABLE, pwr 250v 6-50p 8-10ga 3/c 12ft for 200/230

. . . 1

. . .

9 . .

. . . . . .

. .

. 187 255 . . .

CABLE, pwr 250v t tng 8-10ga 3/c 12ft for 230/460/575 or 230/400 . . . .

. . . 1

. . . 10 . .

. . . . . .

. .

. 146 161 . . .

BASE

. . . 1

. . . 11 . .

. . . . . .

. .

. 186 758 . . .

WHEEL

. . . 2

. . . 12 . .

. . . . . .

. .

. 052 692 . . .

AXLE, running gear (consisting of)

. . . 1

. . .

. . . . .

. . . . . .

. .

. 121 614 . . .

. RING, retaining ext .750 shaft x .085grv depth

. . . 2

. . . 13 . .

. . . . . .

. .

. 197 703 . . .

RECTIFIER, SCR main (consisting of)

. . . 1

. . .

. . . . .

. SR1

. .

. 197 698 . . .

. THYRISTOR, SCR module 300A 400V common anode (large)

. . . 1

. . .

. . . . .

. SR2

. .

. 196 754 . . .

. THYRISTOR, SCR module 95A 400V dual (small)

. . . 1

. . .

. . . .

C1,2,3,4 . 031 689 . . .

. CAPACITOR, rectifier

. . . 4

. . .

. . . . .

. TP1

. .

. 154 243 . . .

. THERMOSTAT, NC

. . . 1

. . .

. . . . .

. TP2

. .

. 154 244 . . .

. THERMOSTAT, NO

. . . 1

. . .

. . . . .

. . . . . .

. .

. 143 852 . . .

. FOOT. mtg rectifier

. . . 1

. . .

. . . . .

. . . . . .

. .

. 198 232 . . .

. FOOT, mtg rectifier

. . . 1

. . .

. . . . .

PLG3 . . 115 094 . . .

. HOUSING PLUG & SKTS (4 position)

. . . 1

. . .

. . . . .

PLG7 . . 115 091 . . .

. HOUSING PLUG & SKTS (10 position)

. . . 1

. . . 14 . .

. . . . . .

. .

. 008 999 . . .

CASTER, plstc swvl 4 in dia

. . . 2

. . . 15 . .

. . . . . .

. .

. . Fig 6-4 . . .

PANEL, front w/components

. . . 1

. . . 16 . .

. . . . . .

. .

. 169 596 . . .

GUN, 12ft .030-.035 wire (Fig 6-3)

. . . 1

. . . 17 . .

. . . . . .

. .

. 150 387 . . .

BAFFLE, air

. . . 1

. . . 18 . .

. . T1

. . . 196 795 . . .

TRANSFORMER, pwr main (200/230)

. . . 1

. . . 18 . .

. . T1

. . . 196 864 . . .

TRANSFORMER, pwr main (230/460/575)

. . . 1

. . . 18 . .

. . T1

. . . 196 988 . . .

TRANSFORMER, pwr main (230/400)

. . . 1

. . .

. . . . .

. TP3

. .

. 121 497 . . .

. THERMOSTAT, NO

. . . 1

. . . 19 . .

PLG2 . . 008 072 . . .

HOUSING RECEPTACLE & SOCKETS (harness)

. . . 1

. . .

. . . . .

PLG1 . . 088 073 . . .

HOUSING RECEPTACLE & SOCKETS (xfmr)

. . . 1

. . .

. . . . .

. . . . . .

. .

. 192 121 . . .

REGULATOR/FLOWMETER, 10-50 CFH Argon/CO2

. . . 1

. . .

. . . . .

. . . . . .

. .

. 144 108 . . .

HOSE, gas

. . . 1

. . .

. . . . .

. . . . . .

. .

. 130 750 . . .

CLAMP, ground 350A

. . . 1

. . .

. . . . .

. . . . . .

. .

. 600 318 . . .

CABLE, weld cop strd No. 3 (order by ft)

. . 10ft

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-198 683 Page 29

Image 33
Contents OM-198 683C ProcessesDescription From Hobart to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Specifications InstallationWelding Power Source Duty Cycle And Overheating Exceeding duty cycle can damage unit and void warrantyWelding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Work Clamp Installing Welding GunConnecting Olympic 30A Gun Installing Gas Supply Setting Gun Polarity For Wire TypePositioning Jumper Links Installing Wire Spool and Adjusting Hub TensionSelecting a Location And Connecting Input Power Electrical Service GuideScale Threading Welding WireWeld Parameter 196 Controls OperationPower Up Status Voltmeter And Wire Feed Speed Meter OperationError Message Welding StatusRoutine Maintenance Maintenance &TROUBLESHOOTINGCircuit Breaker CB1 Unit OverloadChanging Drive Roll and Wire Inlet Guide Turn Off powerReplacing Gun Contact Tip Aligning Drive Rolls and Wire Guide Cleaning Or Replacing Gun Liner Disconnect gun from unit firstTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeTrouble Remedy TroubleshootingOM-198 683 Circuit Diagram Electrical DiagramMain Assembly Parts ListDia Part Description Mkgs Quantity Baffle, Center w/Components Baffle, Center w/Components -1 Item M-25 Gun M-25 Gun -1 Item Panel, Front w/Components -1 Item Wire Drive And Gears Wire Drive And Gears -2 ItemPanel, Rear w/Components -1 Item Drive Roll And Wire Guide KitsPage Page Support ServiceHobart Welding Products Contact your Distributor for