Hobart Welding Products OM-198 683C manual Installation, Specifications, Overheating

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SECTION 2 – INSTALLATION

2-1. Specifications

Rated Output

 

 

Max. Open-

 

 

Amps Input at Rated Output, 50 or 60 Hz, Single-Phase

 

 

 

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

200 (208) V

230 V

 

400 V

460 V

575 V

 

KVA

KW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250 A at 28 VDC,

 

200 A at 28 VDC,

 

 

38

 

48

42

24

21

17

 

9.8

7.5

40% Duty Cycle

 

60% Duty Cycle

 

 

 

 

2.3*

2*

1.2*

1*

0.8*

 

0.46*

0.13*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Type and Diameter

 

 

 

Wire Feed Speed

 

Dimensions

 

Net Weight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid Steel

 

Stainless Steel

 

Flux Cored

 

25–700 IPM

 

H: 37 in (940 mm)

 

 

212 lb

 

 

 

 

 

 

 

 

 

(.65–17.8 m/min)

 

W: 19 in (483 mm)

 

 

(96 kg)

 

.023 – .045 in

 

.023 – .035 in

 

.030 – .045 in

 

 

 

 

 

 

 

 

 

 

 

D: 30-1/4 in (768 mm)

 

 

 

 

(0.6 – 1.2 mm)

 

(0.6 – 0.9 mm)

 

(0.8 – 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating Temperature Range – –20C to +40C

 

 

 

Storage Temperature Range – -30C to + 50C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-2. Welding Power Source Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

60% Duty Cycle At 200 Amperes

6 Minutes Welding

4 Minutes Resting

40% Duty Cycle At 250 Amperes

4 Minutes Welding

6 Minutes Resting

Overheating

0

A or V

15

OR

Reduce Duty Cycle

Minutes

duty1 4/95 – 150 215-A

OM-198 683 Page 9

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Contents Processes OM-198 683CDescription From Hobart to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Specifications InstallationWelding Power Source Duty Cycle And Overheating Exceeding duty cycle can damage unit and void warrantyVolt-Ampere Curves Welding Gun Duty Cycle And OverheatingDefinition Installing Welding Gun Installing Work ClampConnecting Olympic 30A Gun Installing Gas Supply Setting Gun Polarity For Wire TypePositioning Jumper Links Installing Wire Spool and Adjusting Hub TensionSelecting a Location And Connecting Input Power Electrical Service GuideScale Threading Welding WireWeld Parameter 196 Controls OperationPower Up Status Voltmeter And Wire Feed Speed Meter OperationError Message Welding StatusRoutine Maintenance Maintenance &TROUBLESHOOTINGCircuit Breaker CB1 Unit OverloadTurn Off power Changing Drive Roll and Wire Inlet GuideReplacing Gun Contact Tip Aligning Drive Rolls and Wire Guide Disconnect gun from unit first Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeTrouble Remedy TroubleshootingOM-198 683 Circuit Diagram Electrical DiagramMain Assembly Parts ListDia Part Description Mkgs Quantity Baffle, Center w/Components Baffle, Center w/Components -1 Item M-25 Gun M-25 Gun -1 Item Panel, Front w/Components -1 Item Wire Drive And Gears Wire Drive And Gears -2 ItemPanel, Rear w/Components -1 Item Drive Roll And Wire Guide KitsPage Page Support ServiceHobart Welding Products Contact your Distributor for