Hobart Welding Products OM-198 683C Welding Gun Duty Cycle And Overheating, Volt-Ampere Curves

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2-3. Welding Gun Duty Cycle And Overheating

CAUTION

WELDING LONGER THAN RATED DUTY CYCLE can damage gun and void warranty.

Do not weld at rated load longer than shown below.

 

Using gasless flux cored wire reduces gun duty cycle.

warn7.1 8/93

Definition

0

10

Minutes

Duty Cycle is percentage of 10 minutes that gun can weld at rated load without overheating.

.023 To .045 in (0.6 To 1.1 mm)

Hard Or Flux Cored Wires

100% Duty Cycle At 200 Amperes

Using CO2

100% Duty Cycle At 150 Amperes

Using Mixed Gases

Continuous Welding

.023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires

60% Duty Cycle At 300 Amperes

Using CO2

60% Duty Cycle At 200 Amperes

Using Mixed Gases

6 Minutes Welding

4 Minutes Resting

 

SB1.1 8/93

2-4. Volt-Ampere Curves

VOLTS

35

30

25

20

15

10

5

0

0

100

200

300

400

AMPERES

1 Normal Volt-Ampere Curves

The volt-ampere curves show the

1normal minimum and maximum voltage and amperage output capa- bilities of the welding power source. Curves of other settings fall be- tween the curves shown.

ssb1.1 10/91 – 196 844 / S-0700

OM-198 683 Page 10

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Contents Description OM-198 683CProcesses From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Welding Power Source Duty Cycle And Overheating InstallationSpecifications Exceeding duty cycle can damage unit and void warrantyDefinition Welding Gun Duty Cycle And OverheatingVolt-Ampere Curves Connecting Olympic 30A Gun Installing Work ClampInstalling Welding Gun Setting Gun Polarity For Wire Type Installing Gas SupplyInstalling Wire Spool and Adjusting Hub Tension Positioning Jumper LinksElectrical Service Guide Selecting a Location And Connecting Input PowerThreading Welding Wire ScaleWeld Parameter 196 Operation ControlsError Message Voltmeter And Wire Feed Speed Meter OperationPower Up Status Welding StatusCircuit Breaker CB1 Maintenance &TROUBLESHOOTINGRoutine Maintenance Unit OverloadReplacing Gun Contact Tip Changing Drive Roll and Wire Inlet GuideTurn Off power Aligning Drive Rolls and Wire Guide To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit first Replacing Switch And/Or Head Tube Disconnect gun firstTroubleshooting Trouble RemedyOM-198 683 Electrical Diagram Circuit DiagramParts List Main AssemblyDia Part Description Mkgs Quantity Baffle, Center w/Components Baffle, Center w/Components -1 Item M-25 Gun M-25 Gun -1 Item Panel, Front w/Components -1 Item Wire Drive And Gears -2 Item Wire Drive And GearsDrive Roll And Wire Guide Kits Panel, Rear w/Components -1 ItemPage Page Service SupportContact your Distributor for Hobart Welding Products