Hobart Welding Products OM-198 683C manual Service, Support

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Warranty Questions?

Call

1-877-HOBART1 for your local Hobart distributor.

Effective October 1, 1999

5/3/1 WARRANTY applies to all Handler 135 and 175 models, Airforce 250, 250A, and 375 models, and Champion 10,000 models.This warranty also applies to the Beta-Mig 1800, Champ 1435, 2060, 8500 models, Ironman 250, Stickmate models, Tigmate models, and HSW-15 and HSW-25 spot welder models effective with Serial No. KK200262 and newer.

This limited warranty supersedes all previous Hobart warranties and is exclusive with

no other guarantees or warranties expressed or implied.

Hobart products are serviced by Hobart or Miller Authorized Service Agencies.

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor or call 1-800-332-3281. The expertise of the distributor and Hobart is there to help you, every step of the way.

LIMITED WARRANTY – Subject to the terms and conditions below, Hobart/Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Hobart equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Hobart. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Hobart/Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Hobart/Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Hobart/Miller will provide instructions on the warranty claim procedures to be followed.

Hobart/Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an International distributor.

1.5 Years — Parts and Labor

*Original Main Power Rectifiers

*Transformers

*Stabilizers

*Reactors

*Rotors, Stators and Brushes

2.3 Years — Parts and Labor

*Drive Systems

*PC Boards

*Idle Module

*Solenoid Valves

*Switches and Controls

*Spot Welder Transformer

3.1 Year — Parts and Labor (90 days for industrial use)

*Motor-Driven Guns

*MIG Guns/TIG Torches

*Relays

*Contactors

*Regulators

*Water Coolant Systems

*HF Units

*Running Gear/Trailers

*Plasma Cutting Torches

Hobart’s 5/3/1 Limited Warranty shall not apply to:

1.Consumable components such as contact tips, cutting nozzles, slip rings, drive rolls, gas diffusers, plasma torch tips and electrodes, weld cables, and tongs and tips, or parts that fail due to normal wear.

2.Items furnished by Hobart/Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Hobart/Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

HOBART PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Hobart’s/Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Hobart/Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Hobart/Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Hobart’s/Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Hobart/Miller authorized service facility as determined by Hobart/Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL HOBART/MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY HOBART/MILLER IS EXCLUDED AND DISCLAIMED BY Hobart/Miller.

*Remote Controls

*Replacement Parts (No labor)

*Accessories

*Field Options

(NOTE: Field options are covered for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

4.Engines, batteries and tires are warranted separately by the manufacturer.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

hobart retail 4/00

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Contents Processes OM-198 683CDescription From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Exceeding duty cycle can damage unit and void warranty InstallationSpecifications Welding Power Source Duty Cycle And OverheatingVolt-Ampere Curves Welding Gun Duty Cycle And OverheatingDefinition Installing Welding Gun Installing Work ClampConnecting Olympic 30A Gun Installing Gas Supply Setting Gun Polarity For Wire TypePositioning Jumper Links Installing Wire Spool and Adjusting Hub TensionSelecting a Location And Connecting Input Power Electrical Service GuideScale Threading Welding WireWeld Parameter 196 Controls OperationWelding Status Voltmeter And Wire Feed Speed Meter OperationPower Up Status Error MessageUnit Overload Maintenance &TROUBLESHOOTINGRoutine Maintenance Circuit Breaker CB1Turn Off power Changing Drive Roll and Wire Inlet GuideReplacing Gun Contact Tip Aligning Drive Rolls and Wire Guide Disconnect gun from unit first Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeTrouble Remedy TroubleshootingOM-198 683 Circuit Diagram Electrical DiagramMain Assembly Parts ListDia Part Description Mkgs Quantity Baffle, Center w/Components Baffle, Center w/Components -1 Item M-25 Gun M-25 Gun -1 Item Panel, Front w/Components -1 Item Wire Drive And Gears Wire Drive And Gears -2 ItemPanel, Rear w/Components -1 Item Drive Roll And Wire Guide KitsPage Page Support ServiceHobart Welding Products Contact your Distributor for