Hobart Welding Products 1435 Operating Auxiliary Equipment, Auxiliary Power Panel 495 218 USA

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SECTION 6 – OPERATING AUXILIARY EQUIPMENT

NOTE

The welding generator provides power while welding and with the Current control in any position. However, under these conditions equipment connected to the welding generator may be subject to larger than normal voltage fluctuations. It is recommended that only lamps be powered under these conditions.

6-1. Auxiliary Power Panel 495 218 (USA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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YIf unit does not have GFCI recep- tacles, use GFCI-protected exten- sion cord.

YPower is still present at the 240 volt receptacle when only one circuit breaker trips.

Unplug power cord before attempt- ing to service accessories or tools.

.Auxiliary power decreases as weld current increases.

Set Amperage control at max. for full auxiliary power.

.Place throttle lever in Run position (far right) for auxiliary power.

1 120 V AC Twistlock Receptacle RC1

RC1 supplies 60 Hz single-phase power at weld/power speed. Maximum output is 3.5 kVA/kW.

2120 V 20 A AC Duplex Receptacle RC2

3120 V 20 A AC Duplex Receptacle RC3

RC2 and RC3 supply 60 Hz single-phase power at weld/power speed. Maximum output from RC2 or RC3 is 2.4 kVA/kW.

.Each receptacle of the duplex can pro- vide 15A/1800W.

.Do not parallel the two 120V duplex receptacles.

4 Circuit Breaker CB1

495 218

CB1 protects RC1 from overload. If CB1 opens, RC1 does not work.

5 Circuit Breakers CB2 And CB3

CB2 protects RC2 and CB3 protects RC3 from overload. If a circuit breaker opens, the receptacle does not work.

.Press button to reset circuit breaker. If breaker continues to open, contact Factory Authorized Service Agent.

Combined output of all receptacles limited to 3.5 kVA/kW rating of the generator (See Section 10 – Auxiliary Power Guidelines).

EXAMPLE: If 10 A is drawn from each 120 volt duplex receptacle, only 9 A is available from the 120 V twistlock receptacle.

2 x (120 V x 10 A) + (240 V x 9 A) = 3.5 kVA/ KW.

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Contents OM-498 ProcessesDescription From Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbol DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles Fuel Consumption Kohler-Powered UnitsDimensions Weight Kohler-Powered UnitsFuel Consumption Honda-Powered Units Exceeding duty cycle can damage unit and void warrantyDuty Cycle 100% Duty Cycle at 80 Amperes CC/DCAuxiliary Power Curve Volt-Ampere CurvesInstallation Installing Welding GeneratorGrounding Generator To Truck Or Trailer Frame Grounding Generator When Supplying Building Systems Use ground device as stated in electrical codesEngine Prestart Checks Honda-Powered Units Connecting The Battery Honda Electric-Start Models OnlyOil Connect negative cable lastConnecting To Weld Output Terminals Selecting Weld Cable Sizes45 m 60 m 70 m 90 m 105 m 120 m Stop engine beforeControls Kohler-Powered Units Operating the Welding Generator60 Hz Choke Control LeverControls Honda-Powered Units See Section Recoil-Start 2Electric-StartDescription Of Controls Honda-Powered Units See Section Auxiliary Power Panel 495 218 USA Operating Auxiliary EquipmentCircuit Breaker CB1 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498Optional Auxiliary Power Panels Auxiliary Power Panel 495Canada South Africa South America Australia Europe AsiaAuxiliary Power Panel Ratings It exceeds 3500WPlug Wired For 120/240 Wire LoadPlex receptacle shares a load with One half of the 240 V receptacleMaintenance Maintenance Label Overload Protection Honda-Powered Units OnlyAdjusting Engine Speed Kohler-Powered Units Weld/Power Speed AdjustmentTop View Idle Speed Adjustment Stop engine. Close fuel valve Top ViewAdjusting Engine Speed Honda-Powered Units Throttle Control Lever Adjustment ScrewStop engine. Close fuel valve Tools Needed 3/8Troubleshooting TroubleshootingAuxiliary Power WeldingCheck battery voltage Honda electric-start models only Viscosity oil for operating temperatureEngine Make starting difficultElectrical Diagrams Circuit Diagram For Welding GeneratorWiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Auxiliary Power Guidelines Selecting EquipmentGrounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Rating DataApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesStick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting Porosity Troubleshooting Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion OM-498 Parts List 31-FigDia Part Auxiliary Power Panel 495 Auxiliary Power Panel 495 315 USA Auxiliary Power Panel 495 South Africa AustraliaCanada Europe AmericaAuxiliary Power Panel 495 Canada Auxiliary Power Panel 495 253 South AfricaAuxiliary Power Panel 495 Australia Auxiliary Power Panel 495 290 EuropeOM-498 Service SupportContact your Distributor for Hobart Welding ProductsCall