Hobart Welding Products 1435 manual Typical Connections To Supply Standby Power

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10-10. Typical Connections To Supply Standby Power

.Customer-supplied equipment is required if generator is to supply standby power during emergencies or power outages.

YHave only qualified persons perform these connections according to all applicable codes and safety practices.

1Power Company Service Meter

2Main and Branch Overcurrent Protection

3Double-Pole, Double-Throw Transfer Switch

1

 

 

Obtain and install correct switch.

240 V

 

Switch rating must be same as or

 

 

 

 

greater than the branch overcurrent

 

 

 

 

 

 

protection.

 

120/240 Volt

120 V

 

4

Circuit Breakers or Fused

60 Hz

 

 

Disconnect Switch

Three-Wire

120 V

 

Obtain and install correct switch.

Service

 

 

 

 

 

 

 

 

 

5

Extension Cord

 

Neutral

 

Select as shown in Section 10-11.

2

3

6

Generator Connections

 

 

240 V

 

Connect terminals or plug of ade-

 

 

quate amperage capacity to cord.

 

 

 

Follow all applicable codes and

 

 

 

safety practices.

Load

120 V

 

Turn off or unplug all equipment

 

 

120 V

 

connected to

generator before

 

 

 

 

starting or stopping engine. When

 

 

 

 

 

 

starting or stopping, the engine has

 

 

4

low speed which causes low volt-

7

 

age and frequency.

 

 

7

Load Connections

 

 

 

 

 

CB

 

 

 

 

 

or

Item 4 is not necessary if circuit

 

 

F1

protection is already present in

 

 

welding

generator

auxiliary

 

 

 

power output circuit.

 

6

 

5

 

 

 

 

 

 

 

 

 

240 V

 

 

 

 

120/240 Volt

120 V

 

 

 

 

Single-Phase

 

 

 

 

 

Three-Wire

120 V

 

 

 

 

Generator Output

 

 

 

 

 

Connection

Ground

 

 

 

 

S-0405-A

OM-498 Page 39

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Contents Processes OM-498Description From Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsWeight Kohler-Powered Units Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Dimensions100% Duty Cycle at 80 Amperes CC/DC Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty CycleVolt-Ampere Curves Auxiliary Power CurveInstalling Welding Generator InstallationGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding Generator When Supplying Building SystemsConnect negative cable last Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Honda Electric-Start Models Only OilStop engine before Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 mChoke Control Lever Controls Kohler-Powered UnitsOperating the Welding Generator 60 HzRecoil-Start 2Electric-Start Controls Honda-Powered Units See SectionDescription Of Controls Honda-Powered Units See Section 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498 Auxiliary Power Panel 495 218 USAOperating Auxiliary Equipment Circuit Breaker CB1Australia Europe Asia Optional Auxiliary Power PanelsAuxiliary Power Panel 495 Canada South Africa South AmericaIt exceeds 3500W Auxiliary Power Panel RatingsOne half of the 240 V receptacle Plug Wired For 120/240Wire Load Plex receptacle shares a load withMaintenance Overload Protection Honda-Powered Units Only Maintenance LabelStop engine. Close fuel valve Top View Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Top View Idle Speed AdjustmentTools Needed 3/8 Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valveWelding TroubleshootingTroubleshooting Auxiliary PowerMake starting difficult Check battery voltage Honda electric-start models onlyViscosity oil for operating temperature EngineCircuit Diagram For Welding Generator Electrical DiagramsWiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment Auxiliary Power GuidelinesRating Data Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleWeld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderElectrode Movement During Welding Conditions That Affect Weld Bead Shape16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee JointPossible Causes Corrective Actions Troubleshooting PorosityTroubleshooting Excessive Spatter Weld TestTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion OM-498 31-Fig Parts ListDia Part Europe America Auxiliary Power Panel 495 Auxiliary Power Panel 495 315 USAAuxiliary Power Panel 495 South Africa Australia CanadaAuxiliary Power Panel 495 290 Europe Auxiliary Power Panel 495 CanadaAuxiliary Power Panel 495 253 South Africa Auxiliary Power Panel 495 AustraliaOM-498 Support ServiceHobart Welding Products Contact your Distributor forCall