Hobart Welding Products
1435
manual
Wiring Diagram For Auxiliary Power Panels 1
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Symbol Usage
Plug Wired For 120/240
Dimension
Maintenance
Page 36
201
026-A
Figure
9-3.
Wiring Diagram For Auxiliary Power Panels (1 Of 2)
OM-498
Page 32
Page 35
Page 37
Image 36
Page 35
Page 37
Contents
OM-498
Processes
Description
From Hobart to You
Table of Contents
Page
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Engine Hazards
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
Engine Heat can cause fire
Principal Safety Standards
EMF Information
Radiation can cause interference
ARC Welding can cause interference
Signification des symboles
Consignes DE SÉ Curité Lire Avant Utilisation
UN Choc É Lectrique peut tuer
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
LA Chute DE L’APPAREIL peut blesser
Principales normes de sé curité
Information sur les champs é lectromagné tiques
LE Soudage À L’ARC risque de provoquer des interfé rences
Consignes relatives aux stimulateurs cardiaques
Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
Definitions
Dimensions, Weights, And Operating Angles
Fuel Consumption Kohler-Powered Units
Dimensions
Weight Kohler-Powered Units
Fuel Consumption Honda-Powered Units
Exceeding duty cycle can damage unit and void warranty
Duty Cycle
100% Duty Cycle at 80 Amperes CC/DC
Auxiliary Power Curve
Volt-Ampere Curves
Installation
Installing Welding Generator
Grounding Generator To Truck Or Trailer Frame
Grounding Generator When Supplying Building Systems
Use ground device as stated in electrical codes
Engine Prestart Checks Honda-Powered Units
Connecting The Battery Honda Electric-Start Models Only
Oil
Connect negative cable last
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
45 m 60 m 70 m 90 m 105 m 120 m
Stop engine before
Controls Kohler-Powered Units
Operating the Welding Generator
60 Hz
Choke Control Lever
Controls Honda-Powered Units See Section
Recoil-Start 2Electric-Start
Description Of Controls Honda-Powered Units See Section
Auxiliary Power Panel 495 218 USA
Operating Auxiliary Equipment
Circuit Breaker CB1
120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-498
Optional Auxiliary Power Panels
Auxiliary Power Panel 495
Canada South Africa South America
Australia Europe Asia
Auxiliary Power Panel Ratings
It exceeds 3500W
Plug Wired For 120/240
Wire Load
Plex receptacle shares a load with
One half of the 240 V receptacle
Maintenance
Maintenance Label
Overload Protection Honda-Powered Units Only
Adjusting Engine Speed Kohler-Powered Units
Weld/Power Speed Adjustment
Top View Idle Speed Adjustment
Stop engine. Close fuel valve Top View
Adjusting Engine Speed Honda-Powered Units
Throttle Control Lever Adjustment Screw
Stop engine. Close fuel valve
Tools Needed 3/8
Troubleshooting
Troubleshooting
Auxiliary Power
Welding
Check battery voltage Honda electric-start models only
Viscosity oil for operating temperature
Engine
Make starting difficult
Electrical Diagrams
Circuit Diagram For Welding Generator
Wiring Diagram For Welding Generator
Wiring Diagram For Auxiliary Power Panels 1
Wiring Diagram For Auxiliary Power Panels 2
Auxiliary Power Guidelines
Selecting Equipment
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Rating Data
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Stick Welding Procedure
Weld current starts when electrode touches work- piece
Stick Welding Smaw Guidelines
Electrode and Amperage Selection Chart
Striking an Arc Scratch Start Technique
Striking an Arc Tapping Technique
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
9090 End View of Work Angle
Conditions That Affect Weld Bead Shape
Electrode Movement During Welding
Butt Joints
Lap Joint
Tee Joint
16 in 1.6 mm Tack Welds
Troubleshooting Porosity
Troubleshooting Excessive Spatter
Weld Test
Possible Causes Corrective Actions
Troubleshooting Incomplete Fusion
Troubleshooting Lack Of Penetration
Troubleshooting Excessive Penetration
Troubleshooting Burn-Through
Troubleshooting Waviness Of Bead
Troubleshooting Distortion
OM-498
Parts List
31-Fig
Dia Part
Auxiliary Power Panel 495 Auxiliary Power Panel 495 315 USA
Auxiliary Power Panel 495 South Africa Australia
Canada
Europe America
Auxiliary Power Panel 495 Canada
Auxiliary Power Panel 495 253 South Africa
Auxiliary Power Panel 495 Australia
Auxiliary Power Panel 495 290 Europe
OM-498
Service
Support
Contact your Distributor for
Hobart Welding Products
Call
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