Grizzly G4003G owner manual Additional Safety Instructions for Lathes

Page 10

Additional Safety Instructions for Lathes

1.UNDERSTANDING THE MACHINE: Read and understand this manual before operat- ing machine.

2.CLEANING MACHINE: To avoid entangle- ment and lacerations, do not clear chips by hand. Use a brush, and never clear chips while the lathe is operating.

3.USING CORRECT TOOLING: Always select the right cutter for the job, and make sure cutters are sharp. The right tool decreases strain on the lathe components and reduces the risk of unsafe cutting.

4.ELIMINATING A PROJECTILE HAZARD: Always remove the chuck key, and never walk away from the lathe with the chuck key installed.

5.SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A workpiece thrown from the chuck could cause severe injury.

6.AVOIDING OVERLOADS: Always use the appropriate feed and speed rates.

7.MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is run- ning.

8. PREVENTING A CUTTING TOOL/CHUCK CRASH: Always release automatic feeds after completing a job.

9.AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate clearance before starting lathe. Check chuck clearance and saddle clearance before starting the lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large parts can be ejected from the chuck if the chuck speed is set too high.

10.CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect your hands and the lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.

11.WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not wobble violently when the lathe is turned ON. If workpiece extends more than 2.5 times its diameter from the chuck, support it by a center or steady rest, or it may deflect and fall out of the chuck while cutting.

12.AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck or mill spindle by hand; and tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

-8-

G4003G Gunsmith's Lathe

Image 10
Contents Model G4003G Gunsmiths Lathe Page Table of Contents Foreword IntroductionContact Info Machine Data Sheet Tailstock Info Identification G4003G Gunsmiths Lathe G4003G Gunsmiths Lathe Additional Safety Instructions for Lathes Glossary of Terms 220V Single-Phase Circuit RequirementsItems Needed for Setup SetupSetup Safety UnpackingLoose Components Figure InventoryMajor Components Figure Qty Hex Wrench Set 2, 4, 5, 6, 8, 10 mm .. eaSite Considerations Clean UpPlacement Location Floor LoadMounting to Shop To assembly the cabinet baseBolting to Concrete Floors Lifting & Moving To begin the test run & break-in procedure Test Run & Break-InTailstock Setup To align the tailstockAdjusting for tailstock end taper Spindle Speeds Operation SafetyOperation ExampleDisconnect Lathe from Power Mounting Chuck FaceplateTo install a chuck CentersSpider SpiderTo use the steady rest Steady Rest Follow RestTo use the follow rest Feed Direction Lever Feed Rod LeverFeed Rate Chart Gearbox LeversHalf-Nut Lever Inch ThreadingStandard thread chart To use the chart Change Gears and Metric ThreadingCompound Slide Handwheel Carriage HandwheelsCarriage Handwheel Cross Slide HandwheelTailstock Handwheel Tool Post & HolderTailstock Controls Barrel Lock LeverQuick Change Tool Holders AccessoriesH6095-Digital Readout DRO MT#3 Long Nose Center Basic Maintenance MaintenanceLubrication Slides and Ways Troubleshooting ServiceMotor & Gearbox Operation and Work Results Gibs Cross-slide Gib, see FigureDisconnect the Lathe from the Power Source Bearing PreloadAdjusting spindle bearings To confirm that the bearings are correctly pre- loaded Wiring-Electrical Box Electrical box wiring G4003G Gunsmiths LatheG4003G Gunsmiths Lathe Wiring-Motor & Control Panel Motor wiringG4003G Gunsmiths Lathe Wiring-Plug, Light & Spindle Switch Work light wiringG4003G Gunsmiths Lathe Parts ComponentsGearbox Gearing Gearbox Gearing Parts List Gearbox Gearbox Shifters Parts List Quick Change System Quick Change System Parts List Apron Apron Parts List Saddle Saddle Parts List Compound Slide Tailstock Lathe Bed & Motor Base Lathe Bed, Motor & Base Parts List Feed Rod Feed Rod Parts List Machine Labels Electrical Components Steady & Follow Rest Assemblies Page Page Warranty and Returns