Grizzly G4003G owner manual Inventory, Major Components Figure Qty, Loose Components Figure

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Inventory

After all the parts have been removed from the boxes, the following items should accompany your machine:

Major Components (Figure 3)

Qty.

A. 6" Three-Jaw Chuck w/Jaws

...................... 1

B.

Steady Rest

1

C.

Follow Rest

1

D.

Quick Change Tool Post

1

E.Cabinet Base:

 

Cabinets (Left & Right)

2

 

Front Panel

1

 

Front Panel Brackets

2

Loose Components (Figure 4)

 

F.

8" Four-Jaw Universal Chuck

1

G.

10" Faceplate

1

H.

Oil Bottle

1

I.

Tool Box

1

J.

Three-Jaw Chuck Jaws

3

K.

Tailstock Wrench

1

L.

3- and 4-Jaw Chuck Wrenches

1 ea

M.

Square Socket T-Wrench

1

BB.Cabinet Base Fasteners:

—Hex Bolts M12-1.75 x 40

6

—Flat Washers 12mm

...............................

6

—Phillips Head Screws M6-1 x 10

12

—Hex Nuts M6-1

4

—Flat Washers 6mm

12

 

B

 

 

A

 

C

 

 

 

D

 

E

Figure 3. Installed components.

N. Quick Change Tool Holder

1

O. Change Gears

1

—Gear 27-tooth

1

—Gear 26-tooth

1

—Gear 35-tooth

1

—Gear 40-tooth (Installed)

2

—Gear 45-tooth

1

—Gear 50-tooth

1

—Gear 60-tooth

1

—Gear 86/91-tooth (Installed)

1

F

N

G

K

J

O

T V

W

H

L

P

I

M

Q R

Y

P. Hex Wrench Set 2, 4, 5, 6, 8, 10 mm ... 1 ea

Q.Wrenches 9/11, 10/12, 12/14,

 

17/19mm

1 ea

R.

Handwheel Handles

2

S.

Dead Center Spindle Sleeve

1

T.

Arbor B16 to MT#3

1

U.

Standard Dead Center MT#3

1

V.

Carbide Tipped Dead Center MT#3

1

W.

Live Center MT#3

1

X.

#2 Phillips & Standard Screwdrivers

1 ea

Y.

Drill Chuck B16 1.5-13mm

1

Z.

Drill Chuck Key

1

AA. Spider Screws

4

-12-

S

U

X

Z

 

 

AA

BB

 

 

 

 

 

 

 

 

 

Figure 4. Packaged components.

NOTICE

Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are miss- ing.

G4003G Gunsmith's Lathe

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Contents Model G4003G Gunsmiths Lathe Page Table of Contents Contact Info IntroductionForeword Machine Data Sheet Tailstock Info Identification G4003G Gunsmiths Lathe G4003G Gunsmiths Lathe Additional Safety Instructions for Lathes Glossary of Terms 220V Single-Phase Circuit RequirementsItems Needed for Setup SetupSetup Safety UnpackingLoose Components Figure InventoryMajor Components Figure Qty Hex Wrench Set 2, 4, 5, 6, 8, 10 mm .. eaSite Considerations Clean UpPlacement Location Floor LoadBolting to Concrete Floors To assembly the cabinet baseMounting to Shop Lifting & Moving To begin the test run & break-in procedure Test Run & Break-InTailstock Setup To align the tailstockAdjusting for tailstock end taper Spindle Speeds Operation SafetyOperation ExampleDisconnect Lathe from Power Mounting Chuck FaceplateTo install a chuck CentersSpider SpiderTo use the follow rest Steady Rest Follow RestTo use the steady rest Feed Direction Lever Feed Rod LeverFeed Rate Chart Gearbox LeversHalf-Nut Lever Inch ThreadingStandard thread chart To use the chart Change Gears and Metric ThreadingCompound Slide Handwheel Carriage HandwheelsCarriage Handwheel Cross Slide HandwheelTailstock Handwheel Tool Post & HolderTailstock Controls Barrel Lock LeverH6095-Digital Readout DRO AccessoriesQuick Change Tool Holders MT#3 Long Nose Center Lubrication MaintenanceBasic Maintenance Slides and Ways Motor & Gearbox ServiceTroubleshooting Operation and Work Results Gibs Cross-slide Gib, see FigureDisconnect the Lathe from the Power Source Bearing PreloadAdjusting spindle bearings To confirm that the bearings are correctly pre- loaded Wiring-Electrical Box Electrical box wiring G4003G Gunsmiths LatheG4003G Gunsmiths Lathe Wiring-Motor & Control Panel Motor wiringG4003G Gunsmiths Lathe Wiring-Plug, Light & Spindle Switch Work light wiringG4003G Gunsmiths Lathe Parts ComponentsGearbox Gearing Gearbox Gearing Parts List Gearbox Gearbox Shifters Parts List Quick Change System Quick Change System Parts List Apron Apron Parts List Saddle Saddle Parts List Compound Slide Tailstock Lathe Bed & Motor Base Lathe Bed, Motor & Base Parts List Feed Rod Feed Rod Parts List Machine Labels Electrical Components Steady & Follow Rest Assemblies Page Page Warranty and Returns