Grizzly G9036 Operation Safety, Basic Controls, Jog Button, Stop Button, Coolant ON/OFF Switch

Page 21

SECTION 4: OPERATION

Operation Safety

Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving machinery.

NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

NOTICE

Complete the Test Run & Break-In proce- dure on Page 16 before using this lathe for any cutting or threading operations; other- wise, gear box damage will occur.

Basic Controls

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Coolant ON/OFF Switch

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Contents Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info Foreword Functional OverviewIdentification Machine Data Sheet =ZVYhidX`cd +&M%ZVg=ZVYAViZ+&M%ZVg=ZVYAViZ BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh#  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2Eliminating a Projectile Hazard Additional Safety Instructions for LathesArbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Glossary of Terms220V Operation Setup Safety Items Needed for UnpackingDescription Qty Mounted Inventory Components Qty InventoryLoose Inventory Components Qty Toolbox Inventory Components Qty  8Vc\ZZVgh*I!Im!ICleaning Tips Clean UpSite Considerations Placement LocationLifting & Moving Floor LoadCheck Gearbox Oil Mounting LatheTest Run Machine MountsHZZPage 51# AdX`7dai EjaaZYJe 8dccZXiedlZgidiZbVXcZ# Spindle Break-In Recommended Adjustments12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h#  9H8DCC8IA6I=GDBEDLGCoolant ON/OFF Switch Operation SafetyBasic Controls Jog ButtonFeed Direction Lever Spindle Speed LeversFeed Speed Controls BrakeFeed Change Lever Spindle LeverHalf Nut Lever Tailstock HandwheelRemoval Chuck & Faceplate Mounting22# InstallationIZXjX`lindjggZZVcY# HecYaZCdhZIVeZgReversing Jaws Three-Jaw ChuckGdiViZ iZ hecYaZ VcY gZeZVi  dc deedhiZXVb# 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZgMounting Workpiece Four-Jaw ChuckGdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVe LiiZgZbVcc\Vlh #Faceplate To mount a workpiece on the faceplate# 9H8DCC8IA6I=GDBEDLG AkZXZciZgchiVaaZYcViVahidX`# CentersMounting Center in Spindle Mounting Center in Tailstock chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ #  GZbdkZiZXjX`gdbiZhecYaZ#To set up the tailstock to cut a shallow taper Offsetting Tailstock Aligning TailstockHZiHXgZl DhZiHXVaZ 6YjhibZciHXgZlDo not forget to lock the tailstock to Ways after each adjustmentDrilling with Tailstock To set up the tailstock for drillingCoolant System To remove a tapered drill arborSteady Rest To install/use the steady restFollow Rest HZiHXgZlhTo load the tool post Tool Post Spindle SpeedTo calculate the correct spindle speed Recommended Cutting SpeedsStep Cutting Speed SFM x Spindle Speed = Diameter of Cut Example Result  StepTo engage the power feed Power FeedZZY8Vc\Z AZkZg 6lVn IdlVgYRecommended Feed Rates Feed RatesTo set the feed rate For ExampleThread Settings Change Gears To set up for 1.75 pitch metric threads8Vc\ZZVgh ZZY9gZXidc Threading Controls=VaCjiAZkZg IgZVY9Va8VgiHXVaZ Indicator Scaledg +&¿ dg6aabdYZahVgZHZgZh%% Quick Change Tool HoldersH6095-Digital Readout DRO =*,-+ =*.%WZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ# H5786-MT#3 Long Nose Precision CenterCleaning ScheduleUnpainted Cast Iron Ball Fitting Lubrication G9036 Ball Fitting Lubrication ChartBelt Tension Oil Reservoirs Adjusting V-BeltsChecking V-Belt Tension Checking OilChanging Oil ReservoirApproximate VolumeTo add oil to the reservoirs To change the oil in the reservoirsCleaning Coolant System Checking Coolant SystemTo check the coolant system Troubleshooting Motor & GearboxHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc 8VcigZbdkZ Operation and Work ResultsTo adjust the cross slide backlash Cross Slide Backlash AdjustmentTo adjust the cross slide gib Gib AdjustmentsCross Slide Gib Compound Slide GibTo adjust the half nut Half Nut AdjustmentSaddle Gib Tools NeededQtyShear Pin Bearing Preload To adjust the preloadAZVYhXgZlHZVgEc ZZYGdYHZVgEc To replace the shear pinIneXVaaViZ# +&M%ZVg=ZVYAViZ CcZg HeVccZg Cji DjiZgTailstock Lock To adjust the tailstock lockTo confirm that the bearings are correctly pre- loaded  AZiiZaViZgjcdg%bcjiZh#Replacing V-Belt Gap RemovalTo remove the gap To replace the V-belts on the latheBrake Pads To check/replace the brake padsEjaaZn8VeHXgZl Electrical Safety Instructions WiringWiring Overview Spindle Switch, Main Motor & Pump Motor HLI8= Electrical Box WiringIdEaj\ Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbeElectrical Box Photo Electrical Breakdown PartsDescription Electrical Parts ListBed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown TTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcY8VWcZiBV`Zg IdYVn»h=dbZdlcZg$5342!, .# 0/ /8  %,,.!- 7!  EaVXZ HiVbe =ZgZ22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%