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Contents Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info Foreword Functional OverviewIdentification Machine Data Sheet =ZVYhidX`cd +&M%ZVg=ZVYAViZ+&M%ZVg=ZVYAViZ BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh#  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2Eliminating a Projectile Hazard Additional Safety Instructions for LathesArbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Glossary of Terms220V Operation Description Qty Setup Safety Items Needed forUnpacking Mounted Inventory Components Qty InventoryLoose Inventory Components Qty Toolbox Inventory Components Qty  8Vc\ZZVgh*I!Im!ICleaning Tips Clean UpSite Considerations Placement LocationLifting & Moving Floor LoadCheck Gearbox Oil Mounting LatheTest Run Machine Mounts 8dccZXiedlZgidiZbVXcZ# HZZPage 51#AdX`7dai EjaaZYJe Spindle Break-In Recommended Adjustments12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h#  9H8DCC8IA6I=GDBEDLGCoolant ON/OFF Switch Operation SafetyBasic Controls Jog ButtonFeed Direction Lever Spindle Speed LeversFeed Speed Controls BrakeFeed Change Lever Spindle LeverHalf Nut Lever Tailstock HandwheelRemoval Chuck & Faceplate Mounting22# InstallationIZXjX`lindjggZZVcY# HecYaZCdhZIVeZgReversing Jaws Three-Jaw ChuckGdiViZ iZ hecYaZ VcY gZeZVi  dc deedhiZXVb# 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZgMounting Workpiece Four-Jaw ChuckGdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVe LiiZgZbVcc\Vlh ## 9H8DCC8IA6I=GDBEDLG FaceplateTo mount a workpiece on the faceplate AkZXZciZgchiVaaZYcViVahidX`# CentersMounting Center in Spindle Mounting Center in Tailstock chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ #  GZbdkZiZXjX`gdbiZhecYaZ#To set up the tailstock to cut a shallow taper Offsetting Tailstock Aligning TailstockHZiHXgZl DhZiHXVaZ 6YjhibZciHXgZlDo not forget to lock the tailstock to Ways after each adjustmentDrilling with Tailstock To set up the tailstock for drillingCoolant System To remove a tapered drill arborSteady Rest To install/use the steady restFollow Rest HZiHXgZlhTo load the tool post Tool Post Spindle SpeedTo calculate the correct spindle speed Recommended Cutting SpeedsStep Cutting Speed SFM x Spindle Speed = Diameter of Cut Example Result  StepTo engage the power feed Power FeedZZY8Vc\Z AZkZg 6lVn IdlVgYRecommended Feed Rates Feed RatesTo set the feed rate For Example8Vc\ZZVgh Thread Settings Change GearsTo set up for 1.75 pitch metric threads ZZY9gZXidc Threading Controls=VaCjiAZkZg IgZVY9Va8VgiHXVaZ Indicator Scaledg +&¿ dg6aabdYZahVgZHZgZh%% Quick Change Tool HoldersH6095-Digital Readout DRO =*,-+ =*.%WZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ# H5786-MT#3 Long Nose Precision CenterUnpainted Cast Iron CleaningSchedule Ball Fitting Lubrication G9036 Ball Fitting Lubrication ChartBelt Tension Oil Reservoirs Adjusting V-BeltsChecking V-Belt Tension Checking OilChanging Oil ReservoirApproximate VolumeTo add oil to the reservoirs To change the oil in the reservoirsTo check the coolant system Cleaning Coolant SystemChecking Coolant System Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc TroubleshootingMotor & Gearbox 8VcigZbdkZ Operation and Work ResultsTo adjust the cross slide backlash Cross Slide Backlash AdjustmentTo adjust the cross slide gib Gib AdjustmentsCross Slide Gib Compound Slide GibTo adjust the half nut Half Nut AdjustmentSaddle Gib Tools NeededQtyShear Pin Bearing Preload To adjust the preloadAZVYhXgZlHZVgEc ZZYGdYHZVgEc To replace the shear pinIneXVaaViZ# +&M%ZVg=ZVYAViZ CcZg HeVccZg Cji DjiZgTailstock Lock To adjust the tailstock lockTo confirm that the bearings are correctly pre- loaded  AZiiZaViZgjcdg%bcjiZh#Replacing V-Belt Gap RemovalTo remove the gap To replace the V-belts on the latheEjaaZn8VeHXgZl Brake PadsTo check/replace the brake pads Electrical Safety Instructions WiringWiring Overview Spindle Switch, Main Motor & Pump Motor HLI8= Electrical Box WiringIdEaj\ Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbeElectrical Box Photo Electrical Breakdown PartsDescription Electrical Parts ListBed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown TTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcY8VWcZiBV`Zg IdYVn»h=dbZdlcZg$5342!, .# 0/ /8  %,,.!- 7!  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