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SECTION 5: ACCESSORIES

H6879—Lathe Operation & Maintenance Book I]^hYZiV^aZYbZiVaaVi]ZWdd`egdk^YZhZmiZch^kZ XdkZgV\Zd[Vl^YZkVg^Zind[bZiValdg`^c\deZgV" i^dch# HeZX^Va Zbe]Vh^h ^h eaVXZY dc aVi]Z Xdb" edcZcih!VXXZhhdg^Zh!VcYdeZgVi^c\egdXZYjgZh! ^cXajY^c\WVh^XbVX]^cZhZijeVcYgdji^cZbV^c" iZcVcXZ# 6 bjhi ]VkZ gZ[ZgZcXZ [dg Vaa bZiVa aVi]ZdlcZgh#'+%eV\Zh#

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G5701—Boring Bar Holder 3 ⁄4"

G5704—Parting Tool Holder 5 ⁄8"

G5705—Knurling Tool Holder 1⁄4"~5 ⁄8"

G5703—Morse Taper Holder MT#3

G5700—Turning/Boring Holder 1⁄4"~5 ⁄8"; 1⁄2"ø

G5699—Turning Holders 1⁄4"~5 ⁄8"

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Contents Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview Contact InfoIdentification Machine Data Sheet +&M%ZVg=ZVYAViZ =ZVYhidX`cd+&M%ZVg=ZVYAViZ !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions for Lathes Eliminating a Projectile HazardGlossary of Terms Arbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda#220V Operation Setup Safety Items Needed for UnpackingDescription Qty Loose Inventory Components Qty InventoryMounted Inventory Components Qty Toolbox Inventory Components Qty 8Vc\ZZVgh*I!Im!IClean Up Cleaning TipsLifting & Moving Placement LocationSite Considerations Floor LoadTest Run Mounting LatheCheck Gearbox Oil Machine MountsHZZPage 51# AdX`7dai EjaaZYJe 8dccZXiedlZgidiZbVXcZ# 12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h# Recommended AdjustmentsSpindle Break-In 9H8DCC8IA6I=GDBEDLGBasic Controls Operation SafetyCoolant ON/OFF Switch Jog ButtonFeed Speed Controls Spindle Speed LeversFeed Direction Lever BrakeHalf Nut Lever Spindle LeverFeed Change Lever Tailstock HandwheelChuck & Faceplate Mounting RemovalIZXjX`lindjggZZVcY# Installation22# HecYaZCdhZIVeZgGdiViZ iZ hecYaZ VcY gZeZVi dc deedhiZXVb# Three-Jaw ChuckReversing Jaws 8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZgGdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVe Four-Jaw ChuckMounting Workpiece LiiZgZbVcc\Vlh #Faceplate To mount a workpiece on the faceplate# 9H8DCC8IA6I=GDBEDLG Centers AkZXZciZgchiVaaZYcViVahidX`# chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ # Mounting Center in TailstockMounting Center in Spindle GZbdkZiZXjX`gdbiZhecYaZ#HZiHXgZl Offsetting Tailstock Aligning TailstockTo set up the tailstock to cut a shallow taper DhZiHXVaZ 6YjhibZciHXgZlWays after each adjustment Do not forget to lock the tailstock toCoolant System To set up the tailstock for drillingDrilling with Tailstock To remove a tapered drill arborFollow Rest To install/use the steady restSteady Rest HZiHXgZlhTo calculate the correct spindle speed Tool Post Spindle SpeedTo load the tool post Recommended Cutting Speeds Result Cutting Speed SFM x Spindle Speed = Diameter of Cut ExampleStep StepZZY8Vc\Z AZkZg Power FeedTo engage the power feed 6lVn IdlVgYTo set the feed rate Feed RatesRecommended Feed Rates For ExampleThread Settings Change Gears To set up for 1.75 pitch metric threads8Vc\ZZVgh =VaCjiAZkZg Threading ControlsZZY9gZXidc IgZVY9Va8Vgidg +&¿ Indicator ScaleHXVaZ dgH6095-Digital Readout DRO Quick Change Tool Holders6aabdYZahVgZHZgZh%% =*,-+ =*.%H5786-MT#3 Long Nose Precision Center WZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ#Cleaning ScheduleUnpainted Cast Iron G9036 Ball Fitting Lubrication Chart Ball Fitting LubricationChecking V-Belt Tension Adjusting V-BeltsBelt Tension Oil Reservoirs Checking OilTo add oil to the reservoirs ReservoirApproximate VolumeChanging Oil To change the oil in the reservoirsCleaning Coolant System Checking Coolant SystemTo check the coolant system Troubleshooting Motor & GearboxHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc Operation and Work Results 8VcigZbdkZCross Slide Backlash Adjustment To adjust the cross slide backlashCross Slide Gib Gib AdjustmentsTo adjust the cross slide gib Compound Slide GibSaddle Gib Half Nut AdjustmentTo adjust the half nut Tools NeededQtyAZVYhXgZlHZVgEc ZZYGdYHZVgEc To adjust the preloadShear Pin Bearing Preload To replace the shear pinCcZg HeVccZg Cji DjiZg IneXVaaViZ# +&M%ZVg=ZVYAViZTo confirm that the bearings are correctly pre- loaded To adjust the tailstock lockTailstock Lock AZiiZaViZgjcdg%bcjiZh#To remove the gap Gap RemovalReplacing V-Belt To replace the V-belts on the latheBrake Pads To check/replace the brake padsEjaaZn8VeHXgZl Wiring Electrical Safety InstructionsWiring Overview Spindle Switch, Main Motor & Pump Motor IdEaj\ Electrical Box WiringHLI8= Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbeElectrical Box Photo Parts Electrical BreakdownElectrical Parts List DescriptionBed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown 8VWcZiBV`Zg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcYTTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8 %,,.!- 7! 22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%