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NOTICE

NEVER shift lathe gears when lathe is operating, and make sure both the half nut lever and the feed lever are disengaged before you start the lathe! Otherwise the lathe may feed the apron into the chuck or tailstock and cause severe lathe damage.

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Before starting the saw, make sure you have performed any preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

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Contents Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info Foreword Functional OverviewIdentification Machine Data Sheet =ZVYhidX`cd +&M%ZVg=ZVYAViZ+&M%ZVg=ZVYAViZ BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2Eliminating a Projectile Hazard Additional Safety Instructions for LathesArbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Glossary of Terms220V Operation Unpacking Setup Safety Items Needed forDescription Qty Toolbox Inventory Components Qty 8Vc\ZZVgh*I!Im!I InventoryMounted Inventory Components Qty Loose Inventory Components QtyCleaning Tips Clean UpFloor Load Placement LocationSite Considerations Lifting & MovingMachine Mounts Mounting LatheCheck Gearbox Oil Test RunAdX`7dai EjaaZYJe HZZPage 51# 8dccZXiedlZgidiZbVXcZ# 9H8DCC8IA6I=GDBEDLG Recommended AdjustmentsSpindle Break-In 12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h#Jog Button Operation SafetyCoolant ON/OFF Switch Basic ControlsBrake Spindle Speed LeversFeed Direction Lever Feed Speed ControlsTailstock Handwheel Spindle LeverFeed Change Lever Half Nut LeverRemoval Chuck & Faceplate MountingHecYaZCdhZIVeZg Installation22# IZXjX`lindjggZZVcY#8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZg Three-Jaw ChuckReversing Jaws GdiViZ iZ hecYaZ VcY gZeZVi dc deedhiZXVb#LiiZgZbVcc\Vlh # Four-Jaw ChuckMounting Workpiece GdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVeTo mount a workpiece on the faceplate Faceplate# 9H8DCC8IA6I=GDBEDLG AkZXZciZgchiVaaZYcViVahidX`# Centers GZbdkZiZXjX`gdbiZhecYaZ# Mounting Center in TailstockMounting Center in Spindle chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ #DhZiHXVaZ 6YjhibZciHXgZl Offsetting Tailstock Aligning TailstockTo set up the tailstock to cut a shallow taper HZiHXgZlDo not forget to lock the tailstock to Ways after each adjustmentTo remove a tapered drill arbor To set up the tailstock for drillingDrilling with Tailstock Coolant SystemHZiHXgZlh To install/use the steady restSteady Rest Follow RestRecommended Cutting Speeds Tool Post Spindle SpeedTo load the tool post To calculate the correct spindle speed Step Cutting Speed SFM x Spindle Speed = Diameter of Cut ExampleStep Result6lVn IdlVgY Power FeedTo engage the power feed ZZY8Vc\Z AZkZgFor Example Feed RatesRecommended Feed Rates To set the feed rateTo set up for 1.75 pitch metric threads Thread Settings Change Gears8Vc\ZZVgh IgZVY9Va8Vgi Threading ControlsZZY9gZXidc =VaCjiAZkZgdg Indicator ScaleHXVaZ dg +&¿=*,-+ =*.% Quick Change Tool Holders6aabdYZahVgZHZgZh%% H6095-Digital Readout DROWZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ# H5786-MT#3 Long Nose Precision CenterSchedule CleaningUnpainted Cast Iron Ball Fitting Lubrication G9036 Ball Fitting Lubrication ChartChecking Oil Adjusting V-BeltsBelt Tension Oil Reservoirs Checking V-Belt TensionTo change the oil in the reservoirs ReservoirApproximate VolumeChanging Oil To add oil to the reservoirsChecking Coolant System Cleaning Coolant SystemTo check the coolant system Motor & Gearbox TroubleshootingHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc 8VcigZbdkZ Operation and Work ResultsTo adjust the cross slide backlash Cross Slide Backlash AdjustmentCompound Slide Gib Gib AdjustmentsTo adjust the cross slide gib Cross Slide GibTools NeededQty Half Nut AdjustmentTo adjust the half nut Saddle GibTo replace the shear pin To adjust the preloadShear Pin Bearing Preload AZVYhXgZlHZVgEc ZZYGdYHZVgEcIneXVaaViZ# +&M%ZVg=ZVYAViZ CcZg HeVccZg Cji DjiZg AZiiZaViZgjcdg%bcjiZh# To adjust the tailstock lockTailstock Lock To confirm that the bearings are correctly pre- loadedTo replace the V-belts on the lathe Gap RemovalReplacing V-Belt To remove the gapTo check/replace the brake pads Brake PadsEjaaZn8VeHXgZl Electrical Safety Instructions WiringWiring Overview Spindle Switch, Main Motor & Pump Motor Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbe Electrical Box WiringHLI8= IdEaj\Electrical Box Photo Electrical Breakdown PartsDescription Electrical Parts ListBed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown IdYVn»h=dbZdlcZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcYTTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg 8VWcZiBV`Zg$5342!, .# 0/ /8 %,,.!- 7! EaVXZ HiVbe =ZgZ22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%