Grizzly G9036 Additional Safety Instructions for Lathes, Eliminating a Projectile Hazard

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Additional Safety Instructions for Lathes

1.UNDERSTANDING THE MACHINE: GZVY VcY jcYZghiVcY i]^h bVcjVa WZ[dgZ deZgVi" ^c\bVX]^cZ#

2.CLEANING MACHINE: Id Vkd^Y aVXZgV" i^dch! Yd cdi XaZVg X]^eh Wn ]VcY# JhZ V Wgjh]!VcYcZkZgXaZVgX]^ehl]^aZi]ZaVi]Z ^hdeZgVi^c\#

3.USING CORRECT TOOLING: 6alVnhhZaZXi i]Z g^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ XjiiZgh VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh i]Zg^h`d[jchV[ZXjii^c\#

4.ELIMINATING A PROJECTILE HAZARD:

6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ! VcYcZkZglVa`VlVn[gdbi]ZaVi]Zl^i]i]Z X]jX``Zn^chiVaaZY#

5.SECURING A WORKPIECE: BV`Z hjgZ ldg`e^ZXZ ^h egdeZgan ]ZaY ^c i]Z X]jX` WZ[dgZ hiVgi^c\ aVi]Z# 6 ldg`e^ZXZ i]gdlc [gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn#

6.AVOIDING OVERLOADS: 6alVnh jhZ i]Z Veegdeg^ViZ[ZZYVcYheZZYgViZh#

7.MAINTAINING A SAFE WORKPLACE: CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc" c^c\#

8# PREVENTING A CUTTING TOOL/CHUCK CRASH: 6alVnh gZaZVhZ VjidbVi^X [ZZYh V[iZgXdbeaZi^c\V_dW#

9.AVOIDING STARTUP INJURIES: BV`Z hjgZ ldg`e^ZXZ! Xjii^c\ idda! VcY idda edhi ]VkZ VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\ aVi]Z# 8]ZX` X]jX` XaZVgVcXZ VcY hVYYaZ XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# BV`Z hjgZ he^cYaZ GEB ^h hZi XdggZXian [dg eVgi Y^VbZiZg WZ[dgZ hiVgi^c\ i]Z aVi]Z# AVg\Z eVgih XVc WZ Z_ZXiZY [gdb i]Z X]jX` ^[ i]Z X]jX`heZZY^hhZiidd]^\]#

10.CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an ]ZVknVcYVl`lVgYid]daY!hdegdiZXindjg ]VcYh VcY i]Z aVi]Z lVnh# 6alVnh jhZ V X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z aVi]ZlVnh#

11.WORKPIECE SUPPORT: Hjeedgi V adc\ ldg`e^ZXZ ^[ ^i ZmiZcYh [gdb i]Z ]ZVYhidX` hd^il^aacdildWWaZk^daZcianl]Zci]ZaVi]Z ^h ijgcZY ON# >[ ldg`e^ZXZ ZmiZcYh bdgZ i]Vc'#*i^bZh^ihY^VbZiZg[gdbi]ZX]jX`! hjeedgi ^i Wn V XZciZg dg hiZVYn gZhi! dg ^i bVn YZ[aZXi VcY [Vaa dji d[ i]Z X]jX` l]^aZ Xjii^c\#

12.AVOIDING ENTANGLEMENT INJURIES: CZkZg ViiZbei id hadl dg hide i]Z aVi]Z X]jX`dgb^aahe^cYaZWn]VcY0VcYi^ZWVX` adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY haZZkZhhdi]ZnYdcdiYVc\aZ#

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

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Contents Model G9036 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info Foreword Functional OverviewIdentification Machine Data Sheet =ZVYhidX`cd +&M%ZVg=ZVYAViZ+&M%ZVg=ZVYAViZ BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh#  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2Eliminating a Projectile Hazard Additional Safety Instructions for LathesArbor 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Glossary of Terms220V Operation Description Qty Setup Safety Items Needed forUnpacking Toolbox Inventory Components Qty  8Vc\ZZVgh*I!Im!I InventoryMounted Inventory Components Qty Loose Inventory Components QtyCleaning Tips Clean UpFloor Load Placement LocationSite Considerations Lifting & MovingMachine Mounts Mounting LatheCheck Gearbox Oil Test Run 8dccZXiedlZgidiZbVXcZ# HZZPage 51#AdX`7dai EjaaZYJe  9H8DCC8IA6I=GDBEDLG Recommended AdjustmentsSpindle Break-In 12. GZhZiiZhideWjiidc# 13. BV`ZhjgZiZaVbeldg`h#Jog Button Operation SafetyCoolant ON/OFF Switch Basic ControlsBrake Spindle Speed LeversFeed Direction Lever Feed Speed ControlsTailstock Handwheel Spindle LeverFeed Change Lever Half Nut LeverRemoval Chuck & Faceplate MountingHecYaZCdhZIVeZg Installation22# IZXjX`lindjggZZVcY#8aVbec\dcVcDjihYZ9VbZiZg 8aVbec\cVcchYZ9VbZiZg Three-Jaw ChuckReversing Jaws GdiViZ iZ hecYaZ VcY gZeZVi  dc deedhiZXVb#LiiZgZbVcc\Vlh # Four-Jaw ChuckMounting Workpiece GdiViZ iZ Vl &-%ß VcY gZeaVXZ iZ XVe# 9H8DCC8IA6I=GDBEDLG FaceplateTo mount a workpiece on the faceplate AkZXZciZgchiVaaZYcViVahidX`# Centers GZbdkZiZXjX`gdbiZhecYaZ# Mounting Center in TailstockMounting Center in Spindle  chZgi iZ XZciZg cid iZ fjaa deZcc\ hZZ #DhZiHXVaZ 6YjhibZciHXgZl Offsetting Tailstock Aligning TailstockTo set up the tailstock to cut a shallow taper HZiHXgZlDo not forget to lock the tailstock to Ways after each adjustmentTo remove a tapered drill arbor To set up the tailstock for drillingDrilling with Tailstock Coolant SystemHZiHXgZlh To install/use the steady restSteady Rest Follow RestRecommended Cutting Speeds Tool Post Spindle SpeedTo load the tool post To calculate the correct spindle speed Step Cutting Speed SFM x Spindle Speed = Diameter of Cut ExampleStep  Result6lVn IdlVgY Power FeedTo engage the power feed ZZY8Vc\Z AZkZgFor Example Feed RatesRecommended Feed Rates To set the feed rate8Vc\ZZVgh Thread Settings Change GearsTo set up for 1.75 pitch metric threads IgZVY9Va8Vgi Threading ControlsZZY9gZXidc =VaCjiAZkZgdg Indicator ScaleHXVaZ dg +&¿=*,-+ =*.% Quick Change Tool Holders6aabdYZahVgZHZgZh%% H6095-Digital Readout DROWZVgc\h!+%•ieVcY%•XaZVgVcXZgZaZVc\aZ# H5786-MT#3 Long Nose Precision CenterUnpainted Cast Iron CleaningSchedule Ball Fitting Lubrication G9036 Ball Fitting Lubrication ChartChecking Oil Adjusting V-BeltsBelt Tension Oil Reservoirs Checking V-Belt TensionTo change the oil in the reservoirs ReservoirApproximate VolumeChanging Oil To add oil to the reservoirsTo check the coolant system Cleaning Coolant SystemChecking Coolant System Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc TroubleshootingMotor & Gearbox 8VcigZbdkZ Operation and Work ResultsTo adjust the cross slide backlash Cross Slide Backlash AdjustmentCompound Slide Gib Gib AdjustmentsTo adjust the cross slide gib Cross Slide GibTools NeededQty Half Nut AdjustmentTo adjust the half nut Saddle GibTo replace the shear pin To adjust the preloadShear Pin Bearing Preload AZVYhXgZlHZVgEc ZZYGdYHZVgEcIneXVaaViZ# +&M%ZVg=ZVYAViZ CcZg HeVccZg Cji DjiZg AZiiZaViZgjcdg%bcjiZh# To adjust the tailstock lockTailstock Lock To confirm that the bearings are correctly pre- loadedTo replace the V-belts on the lathe Gap RemovalReplacing V-Belt To remove the gapEjaaZn8VeHXgZl Brake PadsTo check/replace the brake pads Electrical Safety Instructions WiringWiring Overview Spindle Switch, Main Motor & Pump Motor Bdidg HliX IdEjbe + Id7gV`Z Id HliX AVbe Electrical Box WiringHLI8= IdEaj\Electrical Box Photo Electrical Breakdown PartsDescription Electrical Parts ListBed Breakdown Bed Parts List Stand Breakdown Stand Parts List Headstock Case Breakdown Headstock Case Parts List Headstock Gear Train Breakdown Headstock Gear Train Parts List Headstock Spindle Gears Breakdown Headstock Spindle Gears Parts List Gearbox Case Breakdown Gearbox Case Parts List Gearbox Gear Train Breakdown Gearbox Gear Train Parts List Gearbox Idler Gears Thread Dial Breakdown Apron Case Breakdown Apron Case Parts List Apron Gear Train Breakdown Apron Gear Train Parts List Compound Slide Breakdown Compound Slide Parts List Cross Slide Breakdown Cross Slide Parts List Tailstock Breakdown Tailstock Parts List Follow & Steady Rests Breakdown Follow & Steady Rests Parts List Accessories Breakdown Accessories Parts List Labels Breakdown IdYVn»h=dbZdlcZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcYTTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg 8VWcZiBV`Zg$5342!, .# 0/ /8  %,,.!- 7!  EaVXZ HiVbe =ZgZ22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%