Contents
Model G9036
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Foreword Functional Overview
Identification
Machine Data Sheet
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Eliminating a Projectile Hazard
Additional Safety Instructions for Lathes
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Glossary of Terms
220V Operation
Setup Safety Items Needed for
Unpacking
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Inventory
Mounted Inventory Components Qty
Loose Inventory Components Qty
Cleaning Tips
Clean Up
Floor Load
Placement Location
Site Considerations
Lifting & Moving
Machine Mounts
Mounting Lathe
Check Gearbox Oil
Test Run
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Recommended Adjustments
Spindle Break-In
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Jog Button
Operation Safety
Coolant ON/OFF Switch
Basic Controls
Brake
Spindle Speed Levers
Feed Direction Lever
Feed Speed Controls
Tailstock Handwheel
Spindle Lever
Feed Change Lever
Half Nut Lever
Removal
Chuck & Faceplate Mounting
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Installation
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Three-Jaw Chuck
Reversing Jaws
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Four-Jaw Chuck
Mounting Workpiece
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Faceplate
To mount a workpiece on the faceplate
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Centers
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Mounting Center in Tailstock
Mounting Center in Spindle
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Offsetting Tailstock Aligning Tailstock
To set up the tailstock to cut a shallow taper
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Do not forget to lock the tailstock to
Ways after each adjustment
To remove a tapered drill arbor
To set up the tailstock for drilling
Drilling with Tailstock
Coolant System
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To install/use the steady rest
Steady Rest
Follow Rest
Recommended Cutting Speeds
Tool Post Spindle Speed
To load the tool post
To calculate the correct spindle speed
Step
Cutting Speed SFM x Spindle Speed = Diameter of Cut Example
Step
Result
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Power Feed
To engage the power feed
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For Example
Feed Rates
Recommended Feed Rates
To set the feed rate
Thread Settings Change Gears
To set up for 1.75 pitch metric threads
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Threading Controls
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Indicator Scale
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Quick Change Tool Holders
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H6095-Digital Readout DRO
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H5786-MT#3 Long Nose Precision Center
Cleaning
Schedule
Unpainted Cast Iron
Ball Fitting Lubrication
G9036 Ball Fitting Lubrication Chart
Checking Oil
Adjusting V-Belts
Belt Tension Oil Reservoirs
Checking V-Belt Tension
To change the oil in the reservoirs
ReservoirApproximate Volume
Changing Oil
To add oil to the reservoirs
Cleaning Coolant System
Checking Coolant System
To check the coolant system
Troubleshooting
Motor & Gearbox
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Operation and Work Results
To adjust the cross slide backlash
Cross Slide Backlash Adjustment
Compound Slide Gib
Gib Adjustments
To adjust the cross slide gib
Cross Slide Gib
Tools NeededQty
Half Nut Adjustment
To adjust the half nut
Saddle Gib
To replace the shear pin
To adjust the preload
Shear Pin Bearing Preload
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To adjust the tailstock lock
Tailstock Lock
To confirm that the bearings are correctly pre- loaded
To replace the V-belts on the lathe
Gap Removal
Replacing V-Belt
To remove the gap
Brake Pads
To check/replace the brake pads
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Electrical Safety Instructions
Wiring
Wiring Overview
Spindle Switch, Main Motor & Pump Motor
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Electrical Box Wiring
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Electrical Box Photo
Electrical Breakdown
Parts
Description
Electrical Parts List
Bed Breakdown
Bed Parts List
Stand Breakdown
Stand Parts List
Headstock Case Breakdown
Headstock Case Parts List
Headstock Gear Train Breakdown
Headstock Gear Train Parts List
Headstock Spindle Gears Breakdown
Headstock Spindle Gears Parts List
Gearbox Case Breakdown
Gearbox Case Parts List
Gearbox Gear Train Breakdown
Gearbox Gear Train Parts List
Gearbox Idler Gears
Thread Dial Breakdown
Apron Case Breakdown
Apron Case Parts List
Apron Gear Train Breakdown
Apron Gear Train Parts List
Compound Slide Breakdown
Compound Slide Parts List
Cross Slide Breakdown
Cross Slide Parts List
Tailstock Breakdown
Tailstock Parts List
Follow & Steady Rests Breakdown
Follow & Steady Rests Parts List
Accessories Breakdown
Accessories Parts List
Labels Breakdown
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