Delta 20-330 Changing Blades, Typical Operations for Horizontal Band SAW, Cutting Curves

Page 18

CHANGING BLADES

 

 

 

B

 

 

 

 

DISCONNECT MACHINE FROM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER SOURCE.

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Raise the saw arm to the vertical position and open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the blade wheel cover (A) as shown in Fig. 36.

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Release blade tension by turning blade tension hand

 

 

 

 

 

 

C

knob (B).

 

 

 

 

 

 

 

 

 

 

 

 

3.

Remove the two finger guards (C).

 

 

 

 

 

 

 

F

4.

Carefully slip blade (D) off both wheels (E), and guide

 

 

 

 

 

TEETH

 

 

D

 

 

DIRECTION

assemblies (F).

 

 

 

 

 

 

 

 

 

 

 

 

5.

Place the new blade between each of the blade

E

guide bearings (F) and around both wheels (E). NOTE:

 

 

 

 

 

 

 

F

THE TEETH MUST BE POINTING DOWN ON THE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

RIGHT HAND SIDE AS SHOWN BY THE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIRECTIONAL ARROW IN FIG. 31.

 

 

 

 

 

 

 

 

 

 

6.Replace finger guards (C), and adjust blade tension by turning hand knob (B).

7.Close the blade wheel cover (A).

MACHINE USE

 

 

Fig. 36

TYPICAL OPERATIONS FOR HORIZONTAL BAND SAW

The horizontal band saw cuts all types of metals, including ferrous and non-ferrous metal, steel pipe, angle iron, conduit, brass, aluminum and copper. As shown in Fig. 24 and 25, workpieces can be cut at 90 or tilted to any angle in the vise.

TYPICAL OPERATIONS FOR VERTICAL BAND SAW

NOTE: THIS BAND SAW IS RECOMMENDED FOR USE IN CUTTING METAL ONLY.

Before starting the machine, see that all adjustments are properly made and the guards are in place. Turn the upper wheel by hand to make sure that everything is correct BEFORE turning on the power. Keep the top guide within 1/8" of the work piece at all times. Do not force the material against the blade. Light pressure on the work piece will produce a smoother cut, and prevent excess friction, heating, and hardening of the blade. KEEP THE SAW BLADE SHARP. Very little forward pressure is required for normal cutting. Keep the workpiece moving at a slow and consistent rate against the blade to ensure a smooth and accurate cut. Avoid twisting the blade by trying to turn sharp corners. Remember, you must saw around corners.

CUTTING CURVES

When cutting curves, turn the workpiece carefully so that the blade follows without twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, a narrower blade, a blade with more set, or additional relief cuts Fig. 37, may be necessary to allow the blade to cut more efficiently. The more set a blade has, the easier it will allow the stock to be turned, but the cut is usually rougher than where a medium amount of set is used.

When withdrawing the piece being cut, changing the cut, or for any other reason, be careful not to accidentally draw the blade off the wheels. In most

Fig. 37

cases, it is easier and safer to turn the stock and saw out through the waste material, rather than try to withdraw the stock from the blade.

18

Image 18
Contents 6 Horizontal Band Saw Table of Contents Important Safety InstructionsSafety Guidelines Definitions California PropositionGeneral Safety Rules Manual Before Operating the MachineAdditional Specific Safety Rules Failure to Follow These Rules MAY Result in Serious InjuryPower Connections Motor SpecificationsGrounding Instructions Functional Description Extension CordsForeword Carton Contents AssemblyAssembling Stand Assembling WheelsAssembling Vise Handwheel Assembling Guard and Belt Assembling Stand HandleAssembling Stock Advance Stop Fastening Band SAW to Supporting SurfaceOperation Locking Switch in OFF PositionAdjusting Blade Tension Starting and Stopping MachineAdjusting Blade Tracking Adjusting Blade Support BearingsAdjusting Blade Guide Bearings Adjusting Blade 90 Degrees to the Table SurfaceAdjusting Blade Guide Brackets Adjusting Feed RateOperating Adjusting the Vise Adjusting Stock Stop Changing Speeds Adjusting Belt TensionARM Positioning Lever Speed and Material Chart Blade SelectionChanging Band SAW from Horizontal to Vertical Position Typical Operations for Vertical Band SAW Changing BladesTypical Operations for Horizontal Band SAW Cutting CurvesTroubleshooting Probable Cause RemedyTrouble Blade will not Track Band SAW Blades Maintenance Service AccessoriesWarranty Canadian PORTER-CABLE Delta Service Centers