Table 6 — Torque Values
SIZE | THREADS | TORQUE |
| |
DIAM | RANGE | USAGE | ||
(in.) | PER IN. |
|
| |
|
| |||
1/16 | 27 (pipe) | Pipe Plug — Crankshaft | ||
1/4 | 18 (pipe) | Pipe Plug — Crankcase | ||
1/4 | 20 | Conn. Rod Cap Screw | ||
Junction Box | ||||
|
| |||
|
|
|
| |
|
| Sight Glass | ||
1/4 |
| Oil Pump Drive Segment | ||
28 | Unloader Valve | |||
|
| Discharge Valve Stop | ||
|
| Head Gasket Positioning Screw | ||
|
|
|
| |
|
| Cover Plate — Pump End Bearing | ||
5/16 | 18 (pipe) | Head | ||
| ||||
|
| Discharge Service Valve (4 cyl) | ||
|
|
|
| |
|
| Bottom Plate — Crankcase | ||
3/8 |
| Compressor Foot | ||
16 | Terminal Plate | |||
|
| Oil Plug — Pump End Bearing Head | ||
|
| Terminal Bolts | ||
|
|
|
| |
3/8 | 18 (pipe) | Pipe Plug — Junction Box | ||
7/16 | 14 | Motor End Cover | ||
Pump End Bearing Head | ||||
|
| |||
|
|
|
| |
1/2 |
| Cylinder Head | ||
13 | Discharge Service Valve (6 cyl) | |||
|
| Suction Service Valve (4 cyl) | ||
|
|
|
| |
5/8 | 11 | Suction Service Valve (6 cyl) | ||
Rotor Lock — Crankshaft | ||||
|
| |||
|
|
|
| |
5/8 | 18 | Oil Drain Plug | ||
3/4 | 16 | 105 | Stator Lock | |
No. 6 | 32 | Check Valve Body — Crankcase | ||
|
|
|
| |
No. 10 | 32 | Oil Pump Drive Segment | ||
Terminal Screw | ||||
|
| |||
|
|
|
|
Lubrication System
TESTING OIL PUMP — An oil pressure tap is located above oil pump cover plate (Fig. 12). Oil pressure should be 12 to 18 psi above suction pressure.
Oil Filter Screen — Screen is accessible through bottom cover plate. Remove and inspect strainer for holes and dirt. Clean it with solvent and replace.
OIL PUMP AND BEARING HEAD — The oil pump assem- bly is contained in the pump end bearing head aluminum casting. (The pump end main bearing is a machined part of this casing — no insert bearing.)
Remove Bearing Head — Remove bearing head from crank- case and disassemble oil pump. Drive segment cap screws must be removed before bearing head can be removed (Fig. 12). Remove pump vane assemblies from both sides of the bearing head by pushing against the bearing side of the rotor. Check all parts (Fig. 13) for wear and damage.
Replace Bearing Head
1.Install the rotor retaining ring in the ring groove of the pump rotor with chamfered edge toward compressor. Compress retaining ring, and insert pump rotor into bearing head.
2.Place the pump vanes, pump vane spring with guides, and snap rings into the bearing head. Compress the springs and force the snap rings into their grooves. (Insert snap rings with flat side against casting.)
3.Bolt bearing head to crankcase (use 55 to 65
4.Insert the oil feed guide vane with large diameter inward. Place oil feed guide vane spring over small diameter of guide vane.
5.Install pump cover plate.
REMOVE 8 CAP
SCREWS
OIL
PRESSURE
TAP
PUMP END
BEARING HEAD
DRIVE SEGMENT
CAP SCREWS
OIL FEED GUIDE VANE
AND SPRING
COVER
PLATE
Fig. 12 — Removing Pump End Bearing Head
1
2
3
4
5
LEGEND
1— Pump End Bearing Head
2— Drive Segment
3— Oil Feed Guide Vane
4— Oil Feed Guide Vane Spring
5— Cover Plate
Fig. 13 — Pump End Bearing Head Assembly
13