Hitachi SERIES D, 220-856 manual Displacement Pump, Reinstalling the pump See

Page 14

Displacement Pump

52 A

51

50

￿ 6

76

75

74

Torque to

￿80 ft±lb (107 N.m)

Fig. 14

49

223

30

32

4

222

3

01746B

Repairing the pump

See manual 307±806 for pump repair instructions.

Reinstalling the pump See Fig. 14 and 15.

1.Rotate the crankshaft (A) so the connecting rod is in its lowest position.

2.The pump piston rod (223) should protrude about 1 in. (25 mm) above the pump cylinder.

3.Screw the pump into the bearing housing (51) until its pin hole is aligned with the connecting rod (52) pin hole. Insert the pin (50). Position the spring (49) so it covers the ends of the pin. See Fig. 15.

WARNING

Be sure the retaining spring (49) is firmly and com- pletely in the groove of the connecting rod to prevent the pin (50) from working loose due to vibration.

If the pin works loose, it or other parts could break off due to the force of the pumping action, resulting in serious bodily injury, pump or property damage.

4.

Adjust the pump so the cylinder's top threads are

 

flush with the face (B) of the bearing housing and

 

the outlet nipple (32) is straight back. See Fig. 15.

5.

Torque the locknut (6) to 80 ft-lb (107 N.m).

WARNING

INJECTION HAZARD

To reduce the risk of serious bodily injury, follow the Pressure Relief Proce- dure Warning on page 11 before check-

ing or repairing any part of the spray system.

6. Reassemble the remaining parts, in the reverse

order of removal.

Removing the pump See Fig. 14.

1.Flush the sprayer. Relieve pressure.

2.Remove the clips (74,76) and drain hose (75).

3.Hold the intake valve (222) steady with a wrench and unscrew the suction tube (3).

4.Use a screwdriver to push the retaining spring (49) up, and then push out the pin (50).

5.Loosen the locknut (6). Unscrew the pump (4).

50

49

B

Fig. 15

52

51

32

01751A

14￿ ￿￿7￿8￿￿

Image 14
Contents Read and Keep for Reference 307±830This manual contains important warnings and information Table of Contents SymbolsInjection Hazard Equipment Misuse Hazard Fire Skin Injection Explosion HazardSetup 114 Fire and Explosion Hazard StartupInjection Hazard Prime the pumpMaintenance Flushing Wrong Application MethodsRight Problem Cause Solution TroubleshootingPressure Relief Procedure Sion Hazard on Motor Brush Replacement Displacement Pump Reinstalling the pump SeeConnecting Rod and Bearing Housing Detail aDrive Housing Motor Partial Wiring Diagram Conduit Seal DetailAdjust the pressure control. See Pressure Control102 101 130 Pressure Control Adjustment Maximum Working Pressure  Part No ±858 Pressure Control Assembly Parts ± Pressure ControlSee Detail a Parts ± Upright SprayerDetail B Model 220±856, Series D Model 231±590, Series aPage Displacement Pump Repair 222±588 Technical DataAccessories Motor Brush Replacement Kit, 220±853For Graco Canada Customers Graco WarrantyAdditional Warranty Coverage