Hitachi SERIES D, 220-856 manual Drive Housing

Page 16

Drive Housing

WARNING

INJECTION HAZARD

To reduce the risk of serious bodily injury, follow the Pressure Relief Proce- dure Warning on page 11 before check-

ing or repairing any part of the spray system.

NOTE: Refer to Fig. 17 for this procedure.

NOTE: Stop the sprayer at the bottom of its stroke to get the crank (C) in its lowest position. To lower it manually, carefully rotate the blades of the fan with a screwdriver.

1.Remove the front cover (12).

2.Remove the four screws (9). Lightly tap the lower rear of the bearing housing (51) with a plastic mallet to loosen it from the drive housing (14). Pull the bearing housing/connecting rod/pump assembly off the drive housing (14).

3.Remove the screws (42) from the recess of the drive housing (14). Remove the screws (72,53) from the rear of the motor's front end bell.

4.Remove the screws (53) from the rear of the motor's front end bell.

14b

14 14c

C

A

51

10

9

12

13

5.Lightly tap the lower rear of the drive housing (14) with a plastic mallet to loosen it from the motor (16). Pull the drive housing (14) off the motor.

CAUTION

DO NOT drop the gear cluster (56) when removing the drive housing (14). The gear may stay engaged in the motor or drive housing.

DO NOT lose the thrust balls (14c, 16b), or allow them to fall between the gears. The balls, heavily covered with grease, usually stay in the shaft recesses, but could become dislodged. If caught between gears and not removed, the balls will seri- ously damage the drive housing. If they are not in place, the bearings will wear prematurely.

6.Liberally apply bearing grease to the gear cluster (56). Be sure the thrusts balls (14c,16b) are in place.

7.Place the dark washer (14b) and then the light one (14a) on the shaft protruding from the big gear in the drive housing. Align the gears and push the new drive housing straight onto the motor and its locating pins.

8.Continue reassembling the sprayer.

53

54

16

14a

16b

56

Fig. 17

16￿ ￿￿7￿8￿￿

01752C

Image 16
Contents This manual contains important warnings and information 307±830Read and Keep for Reference Table of Contents SymbolsInjection Hazard Equipment Misuse Hazard Fire Skin Injection Explosion HazardSetup 114 Startup Injection HazardFire and Explosion Hazard Prime the pumpMaintenance Flushing Right Application MethodsWrong Pressure Relief Procedure TroubleshootingProblem Cause Solution Sion Hazard on Motor Brush Replacement Displacement Pump Reinstalling the pump SeeConnecting Rod and Bearing Housing Detail aDrive Housing Motor Partial Wiring Diagram Conduit Seal DetailAdjust the pressure control. See Pressure Control102 101 130 Pressure Control Adjustment Maximum Working Pressure  Part No ±858 Pressure Control Assembly Parts ± Pressure ControlDetail B Parts ± Upright SprayerSee Detail a Model 220±856, Series D Model 231±590, Series aPage Technical Data AccessoriesDisplacement Pump Repair 222±588 Motor Brush Replacement Kit, 220±853Additional Warranty Coverage Graco WarrantyFor Graco Canada Customers