Hitachi 220-856, SERIES D manual Flushing

Page 9

Flushing

NOTE: Several flushes may be required to clean the system and prepare it for the next fluid or storage. Use this chart to determine the required flushes and use the procedure below for flushing.

*Use this category for flushing a brand new sprayer and flushing after storage.

System has this

Next fluid to be

 

Flushing order

 

Before you spray or store

fluid in it:

sprayed:

 

 

 

sprayer:

Flush 1

Flush 2

Flush 3

 

 

 

 

 

 

 

 

 

*Oil-based solvent

Oil-based paint ±

Mineral spirits

none

none

Prime with oil

or paint

new color

 

 

 

 

 

 

 

 

 

 

Oil-based solvent or

Water-based paint

Mineral spirits

Warm soapy

Clean water

Prime with water

paint

 

 

water

 

 

 

 

 

 

 

 

Oil-based solvent or

Prepare for storage

Mineral spirits

none

none

Relieve pressure

paint

 

 

 

 

Leave drain valve open

 

 

 

 

 

 

Water or water-

Water±based

Warm soapy

Clean water

none

Prime with water

based paint

paint ± new color

water

 

 

 

 

 

 

 

 

 

Water or water-

Oil-based paint

Warm soapy

Clean water

Mineral spirits

Prime with oil

based paint

 

water

 

 

 

 

 

 

 

 

 

Water or water-

Prepare for storage

Warm soapy

Clean water

Mineral spirits

Relieve pressure

based paint

 

water

 

 

Leave drain valve open

 

 

 

 

 

 

WARNING

INJECTION HAZARD

To reduce the risk of serious bodily injury, follow the Pressure Relief Proce- dure Warning on page 11 before check-

ing or repairing any part of the spray system.

CAUTION

NEVER allow water or water±base material to freeze in the pressure control. Doing so prevents the sprayer from being started and causes serious damage to the pressure control. Pump the water out with mineral spirits.

4.Remove the spray tip from the gun.

5.Put the suction tube into a grounded metal pail with 1/2 gallon of compatible solvent.

6.Start the sprayer. See page 7. To save the fluid in the sprayer as you start to flush, trigger the gun into another container until the next fluid appears, then trigger the gun back into the fluid you are pumping. Circulate the flushing fluid a couple of minutes to thoroughly clean the system.

7.Raise the suction tube and trigger the gun to force solvent from the hose. Do not run the pump dry for more than 30 seconds to avoid damaging the pump packings! Relieve pressure.

8.Remove the suction tube and clean separately.

WARNING

FIRE AND EXPLOSION HAZARD

To reduce the risk of static sparking and

splashing when flushing, always remove the spray tip from the gun and hold a

metal part of the gun firmly to the side of grounded metal pail.

1.Relieve pressure. Engage the trigger safety latch.

2.Remove the filter bowl (B) and screen (C). Rein- stall the bowl and support (D) only. Clean the screen separately.

3.Turn the pressure adjusting knob (A) fully counter- clockwise to the minimum pressure.

9. Install the filter screen. Hand tighten the bowl.

A

C

B

D

44

Fig. 6

01749A

 

3￿7￿83￿ 9￿

Image 9
Contents 307±830 This manual contains important warnings and informationRead and Keep for Reference Symbols Table of ContentsInjection Hazard Fire Skin Injection Explosion Hazard Equipment Misuse HazardSetup 114 Injection Hazard StartupFire and Explosion Hazard Prime the pumpMaintenance Flushing Application Methods RightWrong Troubleshooting Pressure Relief ProcedureProblem Cause Solution Sion Hazard on Motor Brush Replacement Reinstalling the pump See Displacement PumpDetail a Connecting Rod and Bearing HousingDrive Housing Motor Conduit Seal Detail Partial Wiring DiagramPressure Control Adjust the pressure control. See102 101 130 Maximum Working Pressure Pressure Control Adjustment  Parts ± Pressure Control Part No ±858 Pressure Control AssemblyParts ± Upright Sprayer Detail BSee Detail a Model 231±590, Series a Model 220±856, Series DPage Accessories Technical DataDisplacement Pump Repair 222±588 Motor Brush Replacement Kit, 220±853Graco Warranty Additional Warranty CoverageFor Graco Canada Customers