Hitachi 309411E manual Bearing Housing and Connecting Rod, Removal, Installation

Page 9

Bearing Housing and Connecting Rod

Removal

1.

Relieve pressure; page 6.

2.Stop sprayer at bottom of stroke to get crank (E) in lowest position. To lower crank manually, remove spark plug and carefully rotate crank by pulling starter rope.

3.Fig. 2. Remove front cover (38). Unclip drain hose (74) from pump. Unscrew pump suction tube (73) from pump. Disconnect pump hose (167).

4.Push up retaining spring (59). Push pin (58) out rear.

58

59

Fig. 1

7675B

5.Loosen locknut (57). Unscrew displacement pump (48).

6.Remove four screws and lockwashers (20, 19).

7.Tap lower rear of bearing housing (60) with a plastic mallet to loosen from drive housing (3). Pull bearing housing and connecting rod assembly (40) straight off drive housing.

8.Remove pail hanger (105) and install it on new bearing housing.

9.Inspect crank (E) for excessive wear and replace parts as needed.

Installation

1.Evenly lubricate inside of bronze bearing (B) in bearing housing (60) with high-quality motor oil. Liberally pack top roller bearing (C), lower bearing

(D) inside connecting rod assembly (40) with bearing grease 114819.

2.Assemble connecting rod (40) and bearing housing (60).

3.Clean mating surfaces of bearing and drive hous- ings (60, 3).

4.Align connecting rod (C) with crank (E) and drive housing locating pins (3b) with bearing housing (60) holes. Push bearing housing onto drive hous- ing or tap into place with plastic mallet.

CAUTION

Do not use bearing housing screws (19) to align or seat bearing housing; this may cause bearing and drive housing misalignment and result in premature bearing wear.

5.Install screws and lockwashers (20, 19). Tighten screws evenly to 25 ft-lb (34 N￿m).

6.Install pump; page 16.

7.Fig. 2. Install remaining parts.

 

 

1 B

C 2

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

40

20, 19

3

 

 

 

 

 

 

 

 

 

38

E

 

 

 

 

 

 

3

 

 

 

107

 

3b

59

 

 

 

 

 

72

 

58

 

 

 

 

 

167

 

 

 

 

 

62

 

 

 

 

 

57

 

60

 

 

 

48

 

 

 

 

 

A

 

74

105

 

 

 

 

1

Oil

73

 

 

 

 

 

 

 

2

Pack with bearing grease 114819

 

3 Torque to 25 ft-lb (34 N￿m)

 

 

8697B

 

 

 

Fig. 2

309411 9

Image 9
Contents This manual contains important Model Series Description233709 Table of Contents Skin Injection Hazard Fire and Explosion Hazard Spray Gun Trigger Lock Reference your Spray Gun Manual Component Identification and FunctionPressure Relief Procedure MaintenanceProblem Cause Solution TroubleshootingTions Bearing Housing and Connecting Rod InstallationRemoval Drive Housing Bottom View Pinion Assembly/Rotor/Shaft/Clutch/Pulley10. Do Drive Housing, Installation On/Off Switch Pressure Control Pressure Adjust PotentiometerControl Board Pressure Control TransducerAfter a fault, follow these steps to restart sprayer Pressure Control RepairDigital Display Messages Repair Displacement Pump309411 Model 233709, Series a Parts Basic SprayerDescription Qty Engine Detail Ref No Parts List & Drawing Pinion AssemblyParts Drawing Sprayer Ref No Pressure Control AssemblyDescription QTY Parts List SprayerParts List & Drawing -Clutch Assembly Parts Complete SprayerModel 233710 Technical Data DimensionsParts Lo-Boy Suction Set Kit Distributor near you1-800-690-2894 Toll Free Graco Standard Warranty