Carrier 42VMC Refrigerant connections, Flaring the end of the tubing, Connection to the unit

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42VMC

Refrigerant connections

Make refrigerant connections before connecting the system to the power supply.

Refer to the outdoor unit installation manual for tube sizing, and limitations (slopes, length, number of curves allowed, refrigerant charge, etc.)

 

 

 

Tubing diameter

 

 

 

 

Gas

 

Liquid

 

 

 

 

 

 

Model

 

(Suction)

 

(Discharge)

 

mm

 

(inches)

 

mm

(inches)

009

9.52

 

(3/8”)

 

6.35

 

(1/4”)

012

12.70

 

(1/2”)

 

6.35

 

(1/4”)

014

12.70

 

(1/2”)

 

6.35

 

(1/4”)

018

12.70

 

(1/2”)

 

6.35

 

(1/4”)

024

12.70

 

(1/2”)

 

6.35

 

(1/4”)

For refrigerant tubes use seamless, insulated refrigeration grade tube, (Cu DHP type according to ISO 1337), degreased and deoxidized, suitable for operating pressures of at least 4200 kPa. Under no circumstances use sanitary type copper pipe.

Note:

Do not kink or flatten the tubes.

Avoid bends with a bending radius of less than 100 mm.

Do not bend copper tubes more than three times at the same point.

Do not remove flare fittings from unit tubes before actually making the connections.

Do not fasten the insulation too tightly to the tubes with straps or tape.

Flaring the end of the tubing

Remove protective caps from the copper tube ends. Position tube end downward, cut the tube to the required length and remove the burrs with a reamer.

Remove flare nuts from the unit connections and place them on the tube end.

Flare the tube with a flaring tool.

L

L

 

Flare end must not have any burrs or imperfections. The length of the flared walls must be uniform.

Finger-tighten the fitting several turns, then tighten it fully with two wrenches by applying the tightening torque indicated in the table.

Connection to the unit

Insufficient tightening torque will cause gas leaks. Overtightening the fittings will damage the tube flaring and cause gas leaks.

￿

￿ Adijustable wrench or torque wrench

￿Connecting pipes

￿ Unit connections

￿

￿

 

 

 

 

 

 

 

 

 

Tubing diameter

Torque

 

mm

(inches)

Nm

 

6.35

(1/4”)

18

 

 

 

 

 

9.52

(3/8”)

42

 

 

 

 

 

12.70

(1/2”)

55

 

 

 

 

 

￿

￿

￿Tube insulation

￿Fastening tape

Once all connections have been completed, check for leaks by applying soapy water to them.

If incorrect connection or removal of the unit results in a refrigerant gas leak, check the refrigerant charge as indicated in the

“OUTDOOR UNIT INSTALLATION MANUAL”.

Finally wrap connections with anti-condensate insulation and tighten with tape, without exerting great pressure on the insulation.

Repair and cover any possible cracks in the insulation.

Connection pipes and electric cables between indoor and outdoor units must be fixed to the wall with appropriate conduits.

Check

Pour water into the condensate drain pan and check that it flows freely to the drain.

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Contents 42VMC 42VMC ContentsDimensions and weights Dimensions and weights Minimum clearances mmMinimum clearances Table I Nominal dataConnections Table II Material suppliedTable III Operating limits Choosing the installation site Unit installationGeneral information Positions to avoid42VMC Ceiling installation InstallationInstallation Vertical wall-mountingFor vertical installation For horizontal installationFlaring the end of the tubing Refrigerant connectionsConnection to the unit CheckElectrical connections Control and safety devicesJumper positioning Make refrigerant connections before electrical connectionsElectrical connections Cooling only 42VMC 009, 01242VMC 018 Electrical connections Heat pump N Y O W2 50Hz~Y O W2 S R C Y O W2 S System configuration System configurationCooling only configuration of the system Cooling only configuration of the remote controllerTable VI Fault code Fault codeTable VII Accessories Description Part number Operating testFresh air renewal Air delivery and fresh air renewalVia R. Sanzio, 9 20058 Villasanta MI Italy Tel /3636.1 L010125H33