Troubleshooting (Continued)
PROBLEM | CAUSE | SOLUTION | |
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Displacement pump output | Siphon hose strainer is clogged | Clean strainer | |
low on downstroke or both |
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Piston packings worn or damaged | Replace packings. See page 12. | ||
strokes | |||
Material leaks into |
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Intake valve ball (216) not seating | Clean and service intake valve. See | ||
| properly | page 12. | |
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| Clutch (9) worn or damaged | Replace clutch. See page 18. | |
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| Air leak at pump foot valve or | Be sure foot valve is tight each day. | |
| siphon tube elbow | Be sure seal in elbow is in place and is | |
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| not worn or damaged. | |
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Material leaks into | Loose | Tighten | |
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| Throat packings worn or damaged | Replace packings. See page 12. | |
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| Displacement rod (201) worn or | Replace displacement rod. See page 12. | |
| damaged |
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Intermittent material flow out | Material supply is low or empty | Refill and prime pump. See Startup proce- | |
of gun |
| dure in operator manual. Check material | |
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| supply often to prevent running pump dry. | |
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| Air control on gun is set too high. | Reduce the air flow through the gun by | |
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| turning the air control knob on the back of | |
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| the gun. | |
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| Hose too long or material too | Change to a shorter hose or less coarse | |
| coarse | material. | |
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Heavy or poorly atomized mate- | Fluid pressure was not allowed to | Wait longer between releasing gun trigger | |
rial when gun is first triggered | fully self relieve after releasing gun | and | |
(lack of soft start) | trigger |
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| Gun was not fully triggered immedi- | Always squeeze trigger fully to prevent | |
| ately when squeezed, causing gun | just air from turning on, which starts pump | |
| air passages to clog with material. | and pressurizes hoses. Disassemble and | |
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| clean gun. | |
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| Air valve failure | Check and replace as needed | |
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| Air flow sensor dirty or damaged | Check air filter. | |
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| Clean air flow sensor (see page 4) or re- | |
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| place as needed. | |
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Pump does not shut off after | Air leaks in the system after the air | Check and tighten all connections be- | |
gun trigger is released | flow sensor | tween the air flow sensor and the gun. | |
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| Air leaks in gun | Check gun for excessive air leaks and re- | |
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| pair. | |
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| See manual 309661 | |
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| Air flow sensor dirty or damaged | Check air filter. | |
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| Clean air flow sensor (see page 4) or re- | |
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| place as needed. | |
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Premature prime valve fail- | Pump does not shut off after gun | Read “Pump does not shut off after gun | |
ures | trigger is released. | trigger is released” and fix appropriate | |
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| problem. | |
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| Repair or replace Prime Valve. | |
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| See page 19. | |
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