Graco 1030 dimensions Problem Cause Solution

Page 9

Troubleshooting (Continued)

PROBLEM

CAUSE

SOLUTION

 

 

 

Displacement pump output

Siphon hose strainer is clogged

Clean strainer

low on downstroke or both

 

 

Piston packings worn or damaged

Replace packings. See page 12.

strokes

Material leaks into wet-cup

 

 

Intake valve ball (216) not seating

Clean and service intake valve. See

 

properly

page 12.

 

 

 

 

Clutch (9) worn or damaged

Replace clutch. See page 18.

 

 

 

 

Air leak at pump foot valve or

Be sure foot valve is tight each day.

 

siphon tube elbow

Be sure seal in elbow is in place and is

 

 

not worn or damaged.

 

 

 

Material leaks into wet-cup

Loose wet-cup (202)

Tighten wet-cup enough to stop leakage

 

 

 

 

Throat packings worn or damaged

Replace packings. See page 12.

 

 

 

 

Displacement rod (201) worn or

Replace displacement rod. See page 12.

 

damaged

 

 

 

 

Intermittent material flow out

Material supply is low or empty

Refill and prime pump. See Startup proce-

of gun

 

dure in operator manual. Check material

 

 

supply often to prevent running pump dry.

 

 

 

 

Air control on gun is set too high.

Reduce the air flow through the gun by

 

 

turning the air control knob on the back of

 

 

the gun.

 

 

 

 

Hose too long or material too

Change to a shorter hose or less coarse

 

coarse

material.

 

 

 

Heavy or poorly atomized mate-

Fluid pressure was not allowed to

Wait longer between releasing gun trigger

rial when gun is first triggered

fully self relieve after releasing gun

and re--triggering.

(lack of soft start)

trigger

 

 

 

 

 

Gun was not fully triggered immedi-

Always squeeze trigger fully to prevent

 

ately when squeezed, causing gun

just air from turning on, which starts pump

 

air passages to clog with material.

and pressurizes hoses. Disassemble and

 

 

clean gun.

 

 

 

 

Air valve failure

Check and replace as needed

 

 

 

 

Air flow sensor dirty or damaged

Check air filter.

 

 

Clean air flow sensor (see page 4) or re-

 

 

place as needed.

 

 

 

Pump does not shut off after

Air leaks in the system after the air

Check and tighten all connections be-

gun trigger is released

flow sensor

tween the air flow sensor and the gun.

 

 

 

 

Air leaks in gun

Check gun for excessive air leaks and re-

 

 

pair.

 

 

See manual 309661

 

 

 

 

Air flow sensor dirty or damaged

Check air filter.

 

 

Clean air flow sensor (see page 4) or re-

 

 

place as needed.

 

 

 

Premature prime valve fail-

Pump does not shut off after gun

Read “Pump does not shut off after gun

ures

trigger is released.

trigger is released” and fix appropriate

 

 

problem.

 

 

Repair or replace Prime Valve.

 

 

See page 19.

 

 

 

309662 9

Image 9
Contents Model 234113, Series a Repair TexSpray 1030t FC309662 SpecificationsFire and Explosion Hazard Equipment Misuse Hazard Flow and Air Control Component DescriptionPrime Valve TexSpray GunMonths Clean Air Flow Sensor as follows MaintenanceCompressor Requirements Material Air Requirements Minimum CompressorProblem Cause Solution TroubleshootingTroubleshooting Problem Cause Solution Displacement Pump Repair RemovalRepair Pull piston rod 201 out of pump 3 2 to 3 inches 50 to 75 mm InstallationPump Repair Clean and Inspect All PartsDisassemble Pump Repair KitGrease inside of throat Do steps 2 -- 5 of Displacement Pump, Installa- tion, Bearing Housing & Connecting RodInstallation RemovalDrive Housing Remove five screws 99 and lockwashers 43 and pinion assembly Pinion Assembly/Rotor/Field/Shaft/ClutchCollar Clutch Housing Engine Sprayer Wiring DiagramParts Sprayer Ref No. Part No Kit Parts Flow ControlDetail a Parts Dump ManifoldDetail B Detail C TI10246e 309662Model 235166, Series a Parts Displacement PumpRef No Pinion Housing Repair Kit Ref No Drive Housing Repair KitAir And Material Hose Kit 235737 AccessoriesDimensions Technical DataFor Graco Canada Customers Graco Warranty and Disclaimers