Graco Inc 309409E, 233702, 233701, 233700, 5900 Displacement Pump, Removal, Repair, Installation

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Displacement Pump

Displacement Pump

Removal

1. Flush pump.

2.

Relieve pressure; page 5.

3.Fig. 15. Cycle pump with piston rod (222) in its lowest position.

4.Fig. 15. Remove suction tube (30) and hose (33).

222

33

30

5.Fig. 16. Use screwdriver: push retaining spring up and push out pin (29).

Removal 29

Fig. 16

7675B

6.Fig. 17. Loosen locknut by hitting firmly with a 20 oz (maximum) hammer. Unscrew pump.

Fig. 15

7672C

Fig. 17

7673B

 

Repair

See manual 309277 for pump repair instructions.

Installation

WARNING

If pin works loose, parts could break off due to force of pumping action. Parts could project through the air and result in serious injury or prop- erty damage. Make sure pin and retaining spring are properly installed.

Repair CAUTION

If the pump locknut loosens during operation, the threads of the bearing housing will be damaged. Make sure locknut is properly tightened.

1.Fig. 18. Pull piston rod out 1.5 in. Screw in pump until holes in bearing cross link and piston rod align.

Installation1.5 in.

Fig. 18

7676B

2.Fig. 16. Push pin (29) into hole. And push retaining spring into groove all the way around connecting rod.

Fig. 19. Screw jam nut down onto pump until nut stops. Screw pump up into bearing housing until it is stopped by jam nut. Back off pump and jam nut to align pump outlet to back. Tighten jam nut by hand, then tap 1/8 to 1/4 turn with a 20 oz (maximum) ham- mer to approximately 75" 5 ft–lb (102 N￿m).

Fig. 19

7673B

Fig. 20. Fill packing nut with Graco TSL until fluid flows onto the top of seal.

Fig. 20

7677B

 

309409 17

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Contents INSTRUCTIONS-REPAIR309409E Important Safety InstructionsGMaxr 3900, 5900, 5900HD Airless Paint Sprayers GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MNWarning Symbol Table of ContentsCaution Symbol Warnings and CautionsTOXIC FLUID HAZARD INJECTION HAZARDRECOIL HAZARD 309409EQUIPMENT MISUSE HAZARD HAZARD OF USING FLUIDS CONTAINING HALOGENATED HYDROCARBONSFIRE AND EXPLOSION HAZARD Pressure Relief Procedure MaintenanceINJECTION HAZARD AFTER THE FIRST 20 HOURS OF OPERATIONPROBLEM TroubleshootingSOLUTION CAUSEUse larger diameter hose and/or reduce overall Installation Bearing Housing and Connecting RodRemoval Model 233701 shownSecure gallon counting sensor wire to clutch wire with a tie wrap Drive HousingCut tie wrap holding gallon counting sensor wire to clutch wire 8699A Pinion Assembly/Rotor/Field/Shaft/ClutchBottom View 8. Tap pinion shaft 19d out with plastic mallet 19e 19d 7. Fig. 7. Remove retaining ring 19e10. Remove four screws 16 and lockwashers 11. Remove armature 4a 4a 8703BClamp Engine Clutch Housing8711A On/Off SwitchPressure Control Pressure Adjust PotentiometerControl Board Pressure Control TransducerPressure Control Repair After a fault, follow these steps to restart sprayerDigital Display Messages DISPLAYInstallation Displacement PumpRemoval RepairModels 233701, 233706 and Parts Drawing - GMax 3900, 5900, 5900HD Hi-Boy SprayersY Danger & Warning labels, tags, and cards are free Parts List - GMax 3900, 5900, 5900HD Hi-Boy SprayersRef No. Part No DescriptionRef No. 19 and Parts List & Drawing - Pinion Assembly309409 Models 233700 and Parts Drawing - GMax 3900 and GMax 5900 Lo-Boy SprayersParts List - GMax 3900 and GMax 5900 Lo-Boy Sprayers Models 233706 through 233708 233716 and Parts Drawing - SprayerGMax 3900, 5900 and 5900HD Sprayers Models 233700 through Pressure Control Wiring Diagram Parts List - SprayerVIEW A Models 233700 through 233703 233705 through 233707 233716 andAccessories Parts List/Drawing - Sprayers with RAC Tip, Gun & HoseDisplacement Pump Repair Kits Models 233702, 233703, 233707, 233708Dimensions Technical DataGMax Model 233701ADDITIONAL WARRANTY COVERAGE Graco WarrantyFOR GRACO CANADA CUSTOMERS Graco reserves the right to make changes at any time without notice