PROBLEM | CAUSE | SOLUTION | |
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Pump output is low | Strainer (31) is clogged | Clean strainer. Sprayer 233716 strainer is for | |
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| use in paint only. | |
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| Piston ball (206) is not seating | Service piston ball. Manual 309277. | |
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| Piston packings are worn or damaged | Replace packings. Manual 309277. | |
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| Replace | ||
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| Intake valve ball is not seating properly | Clean intake valve. Manual 309277. | |
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| Intake valve ball is packed with material | Clean intake valve. Manual 309277. Do not | |
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| leave 233716 sprayer under pressure for more | |
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| than 5 minutes when spraying texture and not | |
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| actively spraying. | |
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| Engine speed is too low | Increase throttle setting. Manual 309408. | |
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| Clutch is worn or damaged | Replace clutch. Page 10. | |
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| Pressure setting is too low | Increase pressure. Manual 309408. | |
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| Fluid filter (318), tip filter or tip is clogged or | Clean filter. Manual 309408 or 309091. | |
| dirty |
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| Large pressure drop in hose with heavy | Use larger diameter hose and/or reduce overall | |
| materials | length of hose. Use of more than 100 ft of 1/4 | |
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| in. hose significantly reduces performance of | |
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| sprayer. Use 3/8 in. hose for optimum perfor- | |
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| mance (50 ft minimum). | |
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Excessive paint leakage into | Throat packing nut is loose | Remove throat packing nut spacer. Tighten | |
throat packing nut |
| throat packing nut just enough to stop leakage. | |
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| Throat packings are worn or damaged | Replace packings. Manual 309277. | |
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| Displacement rod is worn or damaged | Replace rod. Manual 309277. | |
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Fluid is spitting from gun | Air in pump or hose | Check and tighten all fluid connections. | |
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| Reprime pump. Manual 309408. | |
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| Tip is partially clogged | Clear tip. Manual 309091. | |
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| Fluid supply is low or empty | Refill fluid supply. Prime pump. Manual | |
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| 309408. Check fluid supply often to prevent | |
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| running pump dry. | |
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Pump is difficult to prime | Air in pump or hose | Check and tighten all fluid connections. | |
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| Reduce engine speed and cycle pump as | |
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| slowly as possible during priming. | |
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| Intake valve is leaking | Clean intake valve. Be sure ball seat is not | |
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| nicked or worn and that ball seats well. Reas- | |
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| semble valve. | |
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| Pump packings are worn | Replace pump packings. Manual 309277. | |
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| Paint is too thick | Thin the paint according to the supplier’s | |
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| recommendations | |
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| Engine speed is too high | Decrease throttle setting before priming pump. | |
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| Manual 309408. | |
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Clutch squeaks each time | Clutch surfaces are not matched to each other | Clutch surfaces need to wear into each other. | |
clutch engages | when new and may cause noise | Noise will dissipate after a day of run time. | |
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High engine speed at no | Misadjusted throttle setting | Reset throttle to 3700 engine rpm at no load | |
load |
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Worn engine governor | Replace or service engine governor | ||
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Gallon counter not working | Bad sensor, broken or disconnected wire. | Check connections. Replace sensor or wire. | |
| Displaced or missing magnet. | Reposition or replace magnet. | |
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No display, sprayer operates | Display damaged or has bad connection | Check connections. Replace display. | |
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309409 7