Graco Inc 233717 Problem, Cause, Solution, 309409, Use larger diameter hose and/or reduce overall

Page 7

PROBLEM

CAUSE

SOLUTION

 

 

 

Pump output is low

Strainer (31) is clogged

Clean strainer. Sprayer 233716 strainer is for

 

 

use in paint only.

 

 

 

 

Piston ball (206) is not seating

Service piston ball. Manual 309277.

 

 

 

 

Piston packings are worn or damaged

Replace packings. Manual 309277.

 

 

 

 

O-ring (227) in pump is worn or damaged

Replace o-ring. Manual 309277.

 

 

 

 

Intake valve ball is not seating properly

Clean intake valve. Manual 309277.

 

 

 

 

Intake valve ball is packed with material

Clean intake valve. Manual 309277. Do not

 

 

leave 233716 sprayer under pressure for more

 

 

than 5 minutes when spraying texture and not

 

 

actively spraying.

 

 

 

 

Engine speed is too low

Increase throttle setting. Manual 309408.

 

 

 

 

Clutch is worn or damaged

Replace clutch. Page 10.

 

 

 

 

Pressure setting is too low

Increase pressure. Manual 309408.

 

 

 

 

Fluid filter (318), tip filter or tip is clogged or

Clean filter. Manual 309408 or 309091.

 

dirty

 

 

 

 

 

Large pressure drop in hose with heavy

Use larger diameter hose and/or reduce overall

 

materials

length of hose. Use of more than 100 ft of 1/4

 

 

in. hose significantly reduces performance of

 

 

sprayer. Use 3/8 in. hose for optimum perfor-

 

 

mance (50 ft minimum).

 

 

 

Excessive paint leakage into

Throat packing nut is loose

Remove throat packing nut spacer. Tighten

throat packing nut

 

throat packing nut just enough to stop leakage.

 

 

 

 

Throat packings are worn or damaged

Replace packings. Manual 309277.

 

 

 

 

Displacement rod is worn or damaged

Replace rod. Manual 309277.

 

 

 

Fluid is spitting from gun

Air in pump or hose

Check and tighten all fluid connections.

 

 

Reprime pump. Manual 309408.

 

 

 

 

Tip is partially clogged

Clear tip. Manual 309091.

 

 

 

 

Fluid supply is low or empty

Refill fluid supply. Prime pump. Manual

 

 

309408. Check fluid supply often to prevent

 

 

running pump dry.

 

 

 

Pump is difficult to prime

Air in pump or hose

Check and tighten all fluid connections.

 

 

Reduce engine speed and cycle pump as

 

 

slowly as possible during priming.

 

 

 

 

Intake valve is leaking

Clean intake valve. Be sure ball seat is not

 

 

nicked or worn and that ball seats well. Reas-

 

 

semble valve.

 

 

 

 

Pump packings are worn

Replace pump packings. Manual 309277.

 

 

 

 

Paint is too thick

Thin the paint according to the supplier’s

 

 

recommendations

 

 

 

 

Engine speed is too high

Decrease throttle setting before priming pump.

 

 

Manual 309408.

 

 

 

Clutch squeaks each time

Clutch surfaces are not matched to each other

Clutch surfaces need to wear into each other.

clutch engages

when new and may cause noise

Noise will dissipate after a day of run time.

 

 

 

High engine speed at no

Misadjusted throttle setting

Reset throttle to 3700 engine rpm at no load

load

 

 

Worn engine governor

Replace or service engine governor

 

 

 

 

Gallon counter not working

Bad sensor, broken or disconnected wire.

Check connections. Replace sensor or wire.

 

Displaced or missing magnet.

Reposition or replace magnet.

 

 

 

No display, sprayer operates

Display damaged or has bad connection

Check connections. Replace display.

 

 

 

309409 7

Image 7
Contents GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN Important Safety InstructionsINSTRUCTIONS-REPAIR309409E GMaxr 3900, 5900, 5900HD Airless Paint SprayersWarnings and Cautions Table of ContentsWarning Symbol Caution Symbol309409 INJECTION HAZARDTOXIC FLUID HAZARD RECOIL HAZARDFIRE AND EXPLOSION HAZARD HAZARD OF USING FLUIDS CONTAINING HALOGENATED HYDROCARBONSEQUIPMENT MISUSE HAZARD AFTER THE FIRST 20 HOURS OF OPERATION MaintenancePressure Relief Procedure INJECTION HAZARDCAUSE TroubleshootingPROBLEM SOLUTIONUse larger diameter hose and/or reduce overall Model 233701 shown Bearing Housing and Connecting RodInstallation RemovalCut tie wrap holding gallon counting sensor wire to clutch wire Drive HousingSecure gallon counting sensor wire to clutch wire with a tie wrap Bottom View Pinion Assembly/Rotor/Field/Shaft/Clutch8699A 8703B 7. Fig. 7. Remove retaining ring 19e8. Tap pinion shaft 19d out with plastic mallet 19e 19d 10. Remove four screws 16 and lockwashers 11. Remove armature 4a 4aClamp Engine Clutch Housing8711A On/Off SwitchPressure Control Transducer Pressure Adjust PotentiometerPressure Control Control BoardDISPLAY After a fault, follow these steps to restart sprayerPressure Control Repair Digital Display MessagesRepair Displacement PumpInstallation RemovalModels 233701, 233706 and Parts Drawing - GMax 3900, 5900, 5900HD Hi-Boy SprayersDescription Parts List - GMax 3900, 5900, 5900HD Hi-Boy SprayersY Danger & Warning labels, tags, and cards are free Ref No. Part NoRef No. 19 and Parts List & Drawing - Pinion Assembly309409 Models 233700 and Parts Drawing - GMax 3900 and GMax 5900 Lo-Boy SprayersParts List - GMax 3900 and GMax 5900 Lo-Boy Sprayers GMax 3900, 5900 and 5900HD Sprayers Models 233700 through Parts Drawing - SprayerModels 233706 through 233708 233716 and Models 233700 through 233703 233705 through 233707 233716 and Parts List - SprayerPressure Control Wiring Diagram VIEW AModels 233702, 233703, 233707, 233708 Parts List/Drawing - Sprayers with RAC Tip, Gun & HoseAccessories Displacement Pump Repair KitsModel 233701 Technical DataDimensions GMaxGraco reserves the right to make changes at any time without notice Graco WarrantyADDITIONAL WARRANTY COVERAGE FOR GRACO CANADA CUSTOMERS