Graco Inc Parts List - GMax 3900, 5900, 5900HD Hi-Boy Sprayers, 309409, Ref No. Part No

Page 19

Parts List – GMax 3900, 5900, 5900HD Hi-Boy Sprayers

Models 233701, 233706 and 233716*

 

 

 

 

 

 

Ref No. Part No.

Description

Qty

Ref No. Part No.

Description

Qty

1

 

ENGINE

 

 

31

 

STRAINER

 

 

108879

GMax 3900

 

1

 

181072

GMax 3900, 5900

1

 

114530

GMax 5900, 5900HD

 

1

 

189920

GMax 5900HD

1

2

113084

RIVET, blind

 

2

32

197124

CLIP, spring

1

3

192014

PLATE, indicator

 

1

33

198847

HOSE, coupled

1

4

 

CLUTCH ASSEMBLY,

 

 

34

 

NUT, retaining

 

 

 

includes 4a, 4b, 16, 17, 72, 80

 

 

 

192723

GMax 3900

1

 

241109

GMax 3900

 

1

 

193031

GMax 5900, 5900HD

1

 

241113

GMax 5900, 5900HD

 

1

35

 

CART FRAME

 

4a

 

.ARMATURE, clutch, 4 in.,

 

1

 

245160

GMax 3900

1

 

 

GMax 3900

 

 

 

245162

GMax 5900, 5900HD

1

 

 

.ARMATURE, clutch, 5 in.,

 

1

36

198651

LABEL, identification, GMax 3900

1

 

 

GMax 5900, 5900HD

 

 

 

198652

LABEL, identification, GMax 5900

1

4b

 

.ROTOR

 

 

 

198654

LABEL, identification, GMax 5900HD

1

 

 

4 in., GMax 3900

 

1

37

183350

WASHER, plain

2

 

 

5 in., GMax 5900, 5900HD

 

1

38

108068

PIN, spring

2

5

 

CLUTCH HOUSING

 

 

39

 

SCREW, mch, pn hd

 

 

193540

GMax 3900

 

1

 

109032

GMax 3900, 10–32 x 1/4 in.

4

 

193531

GMax 5900, 5900HD

 

1

 

108795

GMax 5900, 5900HD, 10–32 x 5/16 in.

4

6

 

LOCKWASHER, spring, 1/4 in.

 

 

40

 

SLEEVE

 

 

105510

GMax 3900

 

4

 

192027

GMax 3900

2

 

104008

GMax 5900, 5900HD

 

4

 

191084

GMax 5900, 5900HD

2

7

183401

KEY, parallel

 

1

41

 

WHEEL, semi–pneumatic

 

8

193680

CLAMP

 

1

 

198721

GMax 3900

2

9

 

CAPSCREW, socket head, 1/4–20 x 3/4 in.

 

 

198720

GMax 5900, 5900HD

2

 

100644

GMax 3900

 

4

42

116891

WASHER

2

 

101864

GMax 5900, 5900HD

 

4

43

104811

HUBCAP

2

10

100644

CAPSCREW, socket head, 1/4–20 x 3/4 in.

5

44

198723

CLIP, axle

2

11

245245

CART HANDLE & HOSE RACK

 

1

45

112827

BUTTON, snap

2

12

106115

LOCKWASHER, spring, 3/8 in.

 

4

47

237686

GROUNDING CLAMP & WIRE

1

13

 

CAPSCREW, socket head,

 

 

49

112798

SCREW, hex washer hd,, No. 8 x 3/8 in

1.

 

107210

GMax 3900; 3/8–16 x 1.5 in.

 

4

50

193700

PLUG, tubing; GMax 3900

2

 

114666

GMax 5900, 5900HD; 3/8–16 x 2.25 in.

 

4

 

193682

CAP, end; GMax 5900, 5900HD

2

14

 

SCREW, self–tap, fil hd

 

 

51

114984

SCREW, mch, pn hd; GMax 3900 only

2

 

114418

GMax 3900, 8–32 x 1 in.

 

4

53

103473

STRAP, tie

1

 

114818

GMax 5900, 8–32 x 1-1/4 in.

 

4

54

244240

HOSE, drain

1

15

113802

SCREW, flange, hex hd, 3/8–16 x 5/8 in.

 

1

 

 

includes 90

 

16

108803

CAPSCREW, sch, 1/4–2 x 1 in.

 

6

55Y

194125

LABEL, danger

1

17

 

LOCKWASHER, spring, 1/4 in.

 

 

56Y

194126

LABEL, warning

1

 

105510

GMax 3900

 

17

61

114678

BUSHING, strain relief

1

 

105510

GMax 5900, 5900HD

 

11

62

183461

NIPPLE, GMax 3900

1

18

 

GEAR COMBINATION

 

 

 

162485

NIPPLE, GMax 5900, 5900HD

2

 

241439

GMax 3900

 

1

67

192719

HANGER, pail

1

 

241440

GMax 5900, 5900HD

 

1

68

112746

LOCKNUT, 5/16–18

2

19

 

PINION ASSEMBLY; Parts, page 20

 

 

70

110837

SCREW, flng, hex hd, 5/16–18 x 1–1/2 in.

2

 

245398

GMax 3900

 

1

71

110838

LOCKNUT, heavy hex, 5/16–18

2

 

245399

GMax 5900, 5900HD

 

1

72

101682

SCREW, cap, sch

4

20

 

DRIVE HOUSING; Parts, page 20

 

 

73

 

SCREW, cap, sch

4

 

245442

GMax 3900

 

1

 

109031

GMax 3900

4

 

245443

GMax 5900, 5900HD

 

1

 

108842

GMax 5900, 5900HD

4

21

 

BEARING HOUSING; includes 67 and 68

 

 

77

 

WASHER, lock, spring

 

 

240523

GMax 3900

 

1

 

104008

GMax 3900

4

 

241015

GMax 5900, 5900HD

 

1

 

100214

GMax 5900, 5900HD

4

22

 

CONNECTING ROD

 

 

78

114687

CLIP, retainer

1

 

241008

GMax 3900

 

1

80

 

HUB, armature

1

 

241279

GMax 5900, 5900HD

 

1

81

 

SCREW

 

23

 

COVER, HOUSING, DRIVE

 

 

 

107218

GMax 3900

2

 

179899

GMax 3900

 

1

 

114686

GMax 5900

2

 

241308

GMax 5900, 5900HD

 

1

82

206994

THROAT SEAL LIQUID; not shown

1

26

 

SPRING, retaining

 

 

87

240997

CONDUCTOR, gnd, GMax 5900, 5900HD

1

 

176817

GMax 3900

 

1

88

198904

SCREW, threadform

2

 

183169

GMax 5900, 5900HD

 

1

89

290228

LABEL, caution

1

28

 

DISPLACEMENT PUMP; Manual 309277

 

 

90

241920

DEFLECTOR

1

 

244197

GMax 3900

 

1

91

114672

WASHER, GMax 3900 (3); 5900, 5900HD

(2)

 

244224

GMax 5900

 

1

92

114699

WASHER

1

 

244201

GMax 5900HD

 

1

94

196670

LABEL, control cover

1

29

 

PIN, straight

 

 

133

109575

SCREW, threadform

1

 

176818

GMax 3900

 

1

 

 

143

112774

SCREW, threadform

2

 

183210

GMax 5900, 5900HD

 

1

 

 

 

 

 

 

30

 

TUBE, intake

 

 

 

 

 

 

 

192641

GMax 3900

 

1

Y Danger & Warning labels, tags, and cards are free

 

193097

GMax 5900

 

1

309409 19

Image 19
Contents GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN Important Safety InstructionsINSTRUCTIONS-REPAIR309409E GMaxr 3900, 5900, 5900HD Airless Paint SprayersWarnings and Cautions Table of ContentsWarning Symbol Caution Symbol309409 INJECTION HAZARDTOXIC FLUID HAZARD RECOIL HAZARDFIRE AND EXPLOSION HAZARD HAZARD OF USING FLUIDS CONTAINING HALOGENATED HYDROCARBONSEQUIPMENT MISUSE HAZARD AFTER THE FIRST 20 HOURS OF OPERATION MaintenancePressure Relief Procedure INJECTION HAZARDCAUSE TroubleshootingPROBLEM SOLUTIONUse larger diameter hose and/or reduce overall Model 233701 shown Bearing Housing and Connecting RodInstallation RemovalCut tie wrap holding gallon counting sensor wire to clutch wire Drive HousingSecure gallon counting sensor wire to clutch wire with a tie wrap Bottom View Pinion Assembly/Rotor/Field/Shaft/Clutch8699A 8703B 7. Fig. 7. Remove retaining ring 19e8. Tap pinion shaft 19d out with plastic mallet 19e 19d 10. Remove four screws 16 and lockwashers 11. Remove armature 4a 4aClamp Engine Clutch Housing8711A On/Off SwitchPressure Control Transducer Pressure Adjust PotentiometerPressure Control Control BoardDISPLAY After a fault, follow these steps to restart sprayerPressure Control Repair Digital Display MessagesRepair Displacement PumpInstallation RemovalModels 233701, 233706 and Parts Drawing - GMax 3900, 5900, 5900HD Hi-Boy SprayersDescription Parts List - GMax 3900, 5900, 5900HD Hi-Boy SprayersY Danger & Warning labels, tags, and cards are free Ref No. Part NoRef No. 19 and Parts List & Drawing - Pinion Assembly309409 Models 233700 and Parts Drawing - GMax 3900 and GMax 5900 Lo-Boy SprayersParts List - GMax 3900 and GMax 5900 Lo-Boy Sprayers GMax 3900, 5900 and 5900HD Sprayers Models 233700 through Parts Drawing - SprayerModels 233706 through 233708 233716 and Models 233700 through 233703 233705 through 233707 233716 and Parts List - SprayerPressure Control Wiring Diagram VIEW AModels 233702, 233703, 233707, 233708 Parts List/Drawing - Sprayers with RAC Tip, Gun & HoseAccessories Displacement Pump Repair KitsModel 233701 Technical DataDimensions GMaxGraco reserves the right to make changes at any time without notice Graco WarrantyADDITIONAL WARRANTY COVERAGE FOR GRACO CANADA CUSTOMERS