Graco Inc 233707 Drive Housing, Cut tie wrap holding gallon counting sensor wire to clutch wire

Drive Housing

Removal

1.

Relieve pressure; page 5.

2.Fig. 3. Remove bearing housing. Do 1. through 8. of Bearing Housing and Connecting Rod proce- dure on page 8.

3.Fig. 4. Disconnect gallon counter sensor at (A).

Cut tie wrap holding gallon counting sensor wire to clutch wire.

4.Fig. 3. Remove two screws (81) and lockwashers (17).

5.Remove four screws (10) and lockwashers (17) from pinion housing (19).

6.Lightly tap around drive housing (20) to loosen drive housing. Pull drive housing straight off pinion housing. Be prepared to support gear cluster (18), which may also come out.

Installation

1.Liberally apply bearing grease (supplied with replacement gear cluster) to gear cluster (18) and to areas called out by note 3. Use full 0.62 pint (0.29 liter) of grease for GMax 3900 and 0.68 pint

(0.32 liter) of grease for GMax 5900.

2.Place bronze colored washer (20g) on shaft pro- truding from large shaft of drive housing (20). Place silver colored washer (20h) on pinion hous- ing. Align gears and push new drive housing straight onto pinion housing and locating pins (B).

3.Install four screws (10) and lockwashers (17) from pinion housing (19).

4.Install two screws (81) and lockwashers (17).

5.Fig. 4. Connect gallon counter sensor at (A).

Secure gallon counting sensor wire to clutch wire with a tie wrap.

6.Fig. 3. Install bearing housing. Do 1. through 6. of Bearing Housing and Connecting Rod proce- dure on page 8.

210

17

B

19

3

			20h
			20g
			20
	B		17
	1	91	81	2
1	GMax 3900 only		91
2	Torque to 125 in-lb – GMax 3900		18
			92
	Torque to 200 in-lb – GMax 5900
			91

3Apply remaining grease to these areas

Fig. 3 TI0178A

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