Graco Inc 233716 Bearing Housing and Connecting Rod, Removal, Installation, Model 233701 shown

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Bearing Housing and Connecting Rod

Bearing Housing and Connecting Rod

NOTE: The item numbers referenced are for the Hi-Boy models. The Lo-Boy models may have different item numbers. Use the Hi-Boy item number and part to find the corresponding Lo-Boy part and item number.

Removal

1.

Relieve pressure; page 5.

2.Fig. 2. Remove screws (14) and front cover (23).

3.For Hi-Boy models; remove spring clip (32) and drain hose (54). Unscrew suction tube (30) from pump, hold wrench on pump intake valve (A) to keep pump from loosening. For Lo-Boy models; unscrew swivel union (30aa) from pump.

4.Disconnect pump outlet hose (33) from displace- ment pump outlet nipple (62).

5.Fig. 1. Use screwdriver to push up retaining spring (26) at top of pump. Push out pin (29).

29

Fig. 1

26

7675B

6.Fig. 2. Loosen retaining nut (34). Unscrew and remove displacement pump (28).

7.Remove four screws (13) and lockwashers (12) from bearing housing (21).

8.Pull connecting rod (22) and lightly tap lower rear of bearing housing (21) with plastic mallet to loosen from drive housing (20). Pull bearing hous- ing and connecting rod assembly (22) off drive housing.

9.Inspect crank (B) for excessive wear and replace parts as needed.

Installation

1.Evenly lubricate inside of bronze bearing (C) in bearing housing (21) with high-quality motor oil. Liberally pack top roller bearing (E), lower bearing

(D) inside connecting rod assembly (22) with bearing grease.

8 309409

2.Assemble connecting rod (22) and bearing housing (21).

3.Clean mating surfaces of bearing and drive hous- ings.

4.Align connecting rod with crank (B) and carefully align locating pins (F) in drive housing (20) with holes in bearing housing (21). Push bearing hous- ing onto drive housing or tap into place with plastic mallet.

Removal CAUTION

DO NOT use bearing housing screws (13) to align or seat bearing housing with drive housing. Align these parts with locating pins (F), to avoid prema- ture bearing wear.

5.Install screws (13) and lockwashers (12) on bear- ing housing. Torque evenly to note 3 value in Fig. 2.

6.Refer to Displacement Pump, Installation, page 17.

1 C

E 2

2

 

D

 

 

22

12, 13

3

 

23

B

20

F 26

14

32

29

33

62

34

21

28

 

A

54

 

30

 

1Oil

8697B

2Pack with bearing grease 114819

3GMax 3900: Torque to 200 in-lb (22.6 N￿m)

GMax 5900: Torque to 25 ft-lb (34 N￿m)

8697A

Fig. 2

Model 233701 shown

 

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Contents Important Safety Instructions INSTRUCTIONS-REPAIR309409EGMaxr 3900, 5900, 5900HD Airless Paint Sprayers GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MNTable of Contents Warning SymbolCaution Symbol Warnings and CautionsINJECTION HAZARD TOXIC FLUID HAZARDRECOIL HAZARD 309409EQUIPMENT MISUSE HAZARD HAZARD OF USING FLUIDS CONTAINING HALOGENATED HYDROCARBONSFIRE AND EXPLOSION HAZARD Maintenance Pressure Relief ProcedureINJECTION HAZARD AFTER THE FIRST 20 HOURS OF OPERATIONTroubleshooting PROBLEMSOLUTION CAUSEUse larger diameter hose and/or reduce overall Bearing Housing and Connecting Rod InstallationRemoval Model 233701 shownSecure gallon counting sensor wire to clutch wire with a tie wrap Drive HousingCut tie wrap holding gallon counting sensor wire to clutch wire 8699A Pinion Assembly/Rotor/Field/Shaft/ClutchBottom View 7. Fig. 7. Remove retaining ring 19e 8. Tap pinion shaft 19d out with plastic mallet 19e 19d10. Remove four screws 16 and lockwashers 11. Remove armature 4a 4a 8703BClamp Clutch Housing EngineOn/Off Switch 8711APressure Adjust Potentiometer Pressure ControlControl Board Pressure Control TransducerAfter a fault, follow these steps to restart sprayer Pressure Control RepairDigital Display Messages DISPLAYDisplacement Pump InstallationRemoval RepairParts Drawing - GMax 3900, 5900, 5900HD Hi-Boy Sprayers Models 233701, 233706 andParts List - GMax 3900, 5900, 5900HD Hi-Boy Sprayers Y Danger & Warning labels, tags, and cards are freeRef No. Part No DescriptionParts List & Drawing - Pinion Assembly Ref No. 19 and309409 Parts Drawing - GMax 3900 and GMax 5900 Lo-Boy Sprayers Models 233700 andParts List - GMax 3900 and GMax 5900 Lo-Boy Sprayers Models 233706 through 233708 233716 and Parts Drawing - SprayerGMax 3900, 5900 and 5900HD Sprayers Models 233700 through Parts List - Sprayer Pressure Control Wiring DiagramVIEW A Models 233700 through 233703 233705 through 233707 233716 andParts List/Drawing - Sprayers with RAC Tip, Gun & Hose AccessoriesDisplacement Pump Repair Kits Models 233702, 233703, 233707, 233708Technical Data DimensionsGMax Model 233701Graco Warranty ADDITIONAL WARRANTY COVERAGEFOR GRACO CANADA CUSTOMERS Graco reserves the right to make changes at any time without notice