Graco Inc 235525, 307741, 237000, 220106 Troubleshooting, Pressure Relief Procedure, Stalled Motor

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Troubleshooting

Pressure Relief Procedure

WARNING

INJECTION HAZARD

To reduce the risk of serious injury, in- cluding fluid injection, splashing in the eyes or on the skin, or moving parts,

always follow the Pressure Relief Procedure whenever you

Dare instructed to relieve the pressure

Dshut off the pump

Dstop spraying/dispensing

Dcheck or service any of the system equipment

Dinstall or clean the spray tips/nozzles

1.Lock the gun/valve trigger safety.

2.Turn off the air to the motor.

3.Close the bleed-type master air valve (required in your system).

4.Unlock the gun/valve trigger safety. Hold a metal part of the gun/valve firmly to a grounded metal pail. Trigger the gun/valve to relieve pressure.

5.Lock the gun/valve trigger safety.

6.Open the fluid drain valve. Leave the fluid drain valve open until you are ready to spray/dispense again.

If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Now clear the tip/nozzle or hose obstruction.

Stalled Motor

To restart a stalled motor, close the bleed-type master air valve to bleed off all trapped air pressure. Turn the air back on. This will trip the air valve of the air motor, causing the piston to go to the top or bottom of its stroke.

WARNING

MOVING PARTS HAZARD

The piston in the air motor moves when air is supplied to the motor. Moving parts

can pinch or amputate your fingers or other body parts. Relieve the pressure before servicing the motor.

If Motor Will Not Operate

Check the following areas for damage or wear and replace parts as needed.

Air valving mechanism: director valve (3), spring (4), air valve housing (5), valve plate (2), valve plate seal

(1).

Trip rod: check for broken spring or bent rod (40). Do not attempt to repair the trip rod.

Damaged toggle mechanism: guide (16), spring (17), housing (18), pin (19).

307741 7

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Contents This manual contains important warnings and information 307741Part No , Series a Part No , Series BSymbols Table of ContentsInjection Hazard Fire and Explosion Hazard General Information Grounding InstallationAir Motor Icing Noise ReductionStalled Motor TroubleshootingPressure Relief Procedure Always follow the Pressure Relief Procedure whenever youAir Leaks Check Chart45, *46 Disassembly ServiceTools Required To prevent the spring-loaded director valves Service 07283A 07421A 03701 Reassembly 39 2 02963 Lubricate the housing 18, spring 17, and guide Model 220106, Series a PartsTrip ROD Assy Description QtyModel 235525, Series B 26n 166221 Ring nitrile rubber Model 237000, Series a Muffler Model DimensionsManual Change Summary Technical DataCategory Data Page 307741 Graco Phone Number Graco Standard WarrantyToll Free