Carrier 40QAC installation instructions To Start the Unit, Manifold Deep Vacuum Method

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40QAC/38HDR -- 40QAQ/38QRR

Manifold Gage

500 microns

 

Low side valve

High side valve

Charge hose

Charge hose

 

Vacuum pump

Low side valve

A07361

Fig. 29 - Manifold

Deep Vacuum Method

The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth. The deep vacuum method is the most positive way of assuring a system is free of air and liquid water. (See Fig. 30)

5000

 

 

 

 

 

 

 

4500

 

 

 

 

 

 

 

4000

 

 

 

 

 

LEAK IN

3500

 

 

 

 

 

 

 

 

 

 

SYSTEM

3000

 

 

 

 

 

 

 

 

 

 

 

 

2500

 

 

 

 

 

 

 

MICRONS2000

 

 

 

 

 

VACUUM TIGHT

1500

 

 

 

 

 

 

 

 

 

 

TOO WET

1000

 

 

 

 

 

 

 

 

 

 

TIGHT

500

 

 

 

 

 

 

 

 

 

 

DRY SYSTEM

 

 

 

 

 

 

0

1

2

3

4

5

6

7

 

 

 

MINUTES

 

 

 

 

 

 

 

 

 

 

A95424

Fig. 30 - Deep Vacuum Graph

Triple Evacuation Method

The triple evacuation method should only be used when vacuum pump is only capable of pumping down to 28 in. of mercury vacuum and system does not contain any liquid water.

Refer to Fig. 31 and proceed as follows:

1.Pump system down to 28 in. of mercury and allow pump to continue operating for an additional 15 minutes.

2.Close service valves and shut off vacuum pump.

3.Connect a nitrogen cylinder and regulator to system and open until system pressure is 2 psig.

4.Close service valve and allow system to stand for 1 hr. Dur- ing this time, dry nitrogen will be able to diffuse throughout the system absorbing moisture.

5.Repeat this procedure as indicated in Fig. 31. System will then be free of any contaminants and water vapor.

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

CHECK FOR TIGHT, DRY SYSTEM (IF IT HOLDS DEEP VACUUM)

RELEASE CHARGE INTO SYSTEM

A95425

Fig. 31 - Triple Evacuation Method

To Start the Unit:

1.If the outdoor unit is equipped with a crankcase heater, turn on the indoor and outdoor disconnect switches to supply power the system 12 hours before starting the system.

2.Release charge into the system by opening (back-seating) liquid and suction line service valves.

3.Set the wireless remote control or wired remote control be- low ambient temperature. Operate the unit for 15 minutes.

4.Refer to Table 5 to determine if additional charge is re- quired. Also, if you have a long line application, refer to the Duct Free Long Line Application Guide to determine the additional charge that is required beyond 25 ft (7.6 m).

5.Calculate the total additional charge required and weigh in.

6.Charge should be added as liquid (not gas) slowly and care- fully to low side to avoid liquid slugging.

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Contents 38HDR, QRR Unit Safety Considerations40QAC, QAQ Unit Size Dimensions IndoorUnit 38HDR Outdoor Unit Dimensions English 38HDR Outdoor Unit Dimensions SI 38QRR Outdoor Unit Dimensions English 38QRR Outdoor Unit Dimensions SI Parts List System RequirementsPower and Connecting Cables Field Supplied User Interface Finished Goods AccessoryInstallation Fan Coil Unit Hanging Dimensions Mounting Unit on Wall Mounting on GroundMounting on Roof Connection at Outdoor Unit Complete Outdoor Power and Control WiringComplete Outdoor Refrigerant Piping Connec- tions Power Wiring Line Power Connections40QAC/QAQ Electrical Data 38HDR Electrical Data38QRR Electrical Data 38HDR and 40QAC Cooling System Wiring Diagram 38QRR and 40QAQ Heat Pump System Wiring Diagram Complete Indoor Piping Connect Condensate Drain LineInstall Thermostat Complete Control WiringComplete Power Connection To Indoor Unit Using Vacuum Pump START-UPReassemble Indoor Unit Preliminary ChecksTo Start the Unit Manifold Deep Vacuum MethodCleaning and Maintenance Operating SequenceService To clean the outdoor coilTo clean or replace drain pan Cleaning and Maintenance ScheduleTroubleshooting Before Calling for ServiceTroubleshooting Problem Cause Typical SolutionTroubleshooting the Heating Cycle Troubleshooting the Cooling Cycle 2SI

40QAC specifications

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