Grizzly G0755 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

2

Machine Description

2

Contact Info

2

Manual Accuracy

2

Identification

3

Machine Data Sheet

4

SECTION 1: SAFETY

6

Safety Instructions for Machinery

6

Additional Safety for Mill/Drills

8

SECTION 2: POWER SUPPLY

9

Availability

9

Full-Load Current Rating

9

Circuit Requirements for 220V

9

Grounding Instructions

10

Extension Cords

10

SECTION 3: SETUP

11

Unpacking

11

Needed for Setup

11

Inventory

11

Cleanup

12

Site Considerations

13

Lifting & Placing

14

Anchoring to Floor

15

Anchoring to Concrete Floors

15

Assembly

15

Joining Drill Chuck & Arbor

16

Lubricating Mill/Drill

16

Test Run

17

Spindle Break-In

18

Inspections & Adjustments

18

SECTION 4: OPERATIONS

19

Operation Overview

19

Control Panel

20

Downfeed Controls

20

Identification

20

Using Coarse Downfeed

20

Using Fine Downfeed

20

Depth Stop

21

Headstock Movement

21

Raising/Lowering Headstock

21

Tilting Headstock

22

Graduated Dials

22

X- & Y-Axis Handwheels

23

X-Axis Power Feed

23

Installing/Removing Tooling

24

Installing Tool Holder

24

Removing Tool Holder

25

Spindle Speed

25

Determining Spindle Speed

25

Setting Spindle Speed

26

SECTION 5: ACCESSORIES

27

SECTION 6: MAINTENANCE

30

Schedule

30

Cleaning and Protecting

30

Lubrication

30

Headstock Reservoir

31

Ball Oilers

32

Table/Column Ways & Quill

32

Table Leadscrews

33

Quill Rack & Pinion

33

Z-Axis Leadscrew

34

SECTION 7: SERVICE

35

Troubleshooting

35

Adjusting Gibs

37

Adjusting Leadscrew Backlash

37

Tramming Spindle

38

Replacing Power Feed Carbon Brushes

39

Tightening Return Spring Tension

40

SECTION 8: WIRING

41

Wiring Safety Instructions

41

Electrical Box Wiring

42

Motors & Other Electrical Wiring

43

SECTION 9: PARTS

46

Head

46

Table & Column

49

Electrical Components

51

Power Feed

52

Accessories

53

Machine Labels & Cosmetics

54

WARRANTY & RETURNS

57

Table Travel

22

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Contents Model G0755 Page Table of Contents Introduction Machine Description Manual AccuracyContact Info Identification Machine Data Sheet Table Info Safety Instructions for Machinery SafetyPage Additional Safety for Mill/Drills Circuit Requirements for Power SupplyAvailability Full-Load Current Rating50 ft Grounding InstructionsExtension Cords Minimum Gauge Size 14 AWGSetup Needed for SetupUnpackingInventory Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations To move your machine into position Lifting & PlacingAnchoring to Floor Assembly Anchoring to Concrete FloorsMachine Base Concrete Joining Drill Chuck Arbor Lubricating Mill/DrillTo join the drill chuck and arbor To test run the machine Test RunSpindle Break-In Inspections AdjustmentsOperation Overview OperationsIdentification Using Coarse DownfeedUsing Fine Downfeed Control Panel Downfeed ControlsDepth Stop Headstock MovementRaising/Lowering Headstock Table Travel Tilting HeadstockGraduated Dials Axis Power Feed ON/OFF SwitchAxis Handwheels Tool Needed Qty Installing/Removing ToolingInstalling Tool Holder To install tool holderTools Needed Qty Spindle SpeedRemoving Tool Holder Determining Spindle SpeedSpindle Speed Range Lever Speed Lever Setting Spindle SpeedISO 68 and ISO 32 machine oil AccessoriesH7527 6 Rotary Table Set H7527-6 Rotary Table SetH5930-4-Pc Center Drill Set H5931-4-Pc Center Drill Set G9612-Test IndicatorG5774-R-8 End Mill Holder Set G5641-1-2-3 Blocks G9815-Parallel SetLubrication MaintenanceCleaning Protecting ScheduleTo change the headstock oil Headstock ReservoirTable/Column Ways & Quill Ball OilersQuill Rack & Pinion Table LeadscrewsAxis Leadscrew Troubleshooting ServiceSymptom Possible Cause Possible Solution Adjusting Leadscrew Backlash Adjusting GibsTo tram the spindle with the table Tramming SpindleReplacing Power Feed Carbon Brushes Tightening Return Spring Tension To adjust the return spring tensionWiring Safety Instructions WiringControl Panel Electrical Box WiringMotors & Other Electrical Wiring Axis Motor Axis Limit Switch Electrical PhotosElectrical Box Spindle Motor Control Panel Rear ViewHead PartsDescription Head Parts ListDescription Table & Column Table & Column Parts List 401 406 402 403 405 404 415 411 408 407 409 412 410 413 414 Electrical ComponentsPower Feed Accessories Machine Labels & Cosmetics Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns