Carrier 30RA Alarm Codes, Troubleshooting, and Reset Procedures

Page 35

6 - DIAGNOSTICS - TROUBLESHOOTING

6.1 - General

The PRO-DIALOG control system has many fault tracing aid functions. The local interface and its various menus give access to all unit operating conditions. The test function makes it possible to run a quick test of all devices on the unit. If an operating fault is detected, an alarm is activated and an alarm code is stored in the Alarm menu.

6.2 - Displaying alarms

The alarm LEDs on the summary interface (see section 4.1) give a quick display of the status of each circuit and the unit as a whole.

-A flashing LED shows that the circuit is operating but there is an alarm.

-A steady LED shows that the circuit has been shut down due to a fault.

The Alarm menu on the main interface displays up to 5 fault codes that are active on the unit.

6.3 - Resetting alarms

This means that an alarm can be reset without stopping the machine. In the event of a power supply interrupt, the unit restarts automatically without the need for an external com- mand. However, any faults active when the supply is inter- rupted are saved and may in certain cases prevent a circuit or a unit from restarting.

A manual reset must be run from the main interface using the following procedure:

RESET OF ACTIVE ALARMS

OPERATION

ITEM NUMBER

ITEM VALUE

PRESS MENU

 

2-DIGIT DISPLAY 4-DIGIT DISPLAY BUTTON LED

Hold down the MENU

 

 

 

button until the LED for

 

 

 

alarms lights. The 4-

0

 

 

digit display shows the

 

 

 

number of active

 

 

 

alarms (2 in this

0

2 ALArM

 

example).

 

 

 

Press the Enter button

0

rESEt ALArM

 

until "rESEt ALARrM" is

 

 

 

shown in the 4-digit

 

 

 

display.

 

 

 

 

 

 

 

Press the Enter button

0

Good

 

again to validate the

 

then, 2 AL

 

reset. "Good" is

 

then, no ALArM

 

displayed for 2 seconds

 

 

 

then, "2 ALArM" and

 

 

 

then, "no ALArM".

 

 

 

When the cause of the alarm has been corrected the alarm can be reset, depending on the type, either automatically on return to normal, or manually when action has been taken on the unit. Alarms can be reset even if the unit is running.

6.4 - Alarm codes

The following list gives a complete description of each alarm code and its possible cause.

ALARM CODE DESCRIPTIONS

ALARM

ALARM NAME

ALARM DESCRIPTION

ACTION TAKEN BY

RESET TYPE

PROBABLE CAUSE

CODE

 

 

THE CONTROL

 

 

1

Compressor A1 failure

Motor safety input has opened due to

Compressor is shut

Manual

Compressor overheat

 

 

compressor overtemperature protection.

down

 

 

2

Compressor A2 failure

As above

As above

As above

As above

3

Compressor A3 failure

As above

As above

As above

As above

5

Compressor B1 failure

As above

As above

As above

As above

6

Compressor B2 failure

As above

As above

As above

As above

7

Compressor B3 failure

As above

As above

As above

As above

9

Heat exchanger leaving fluid

Thermistor outside range

Unit shut down

Automatic, if temp. measured by sensor

Faulty thermistor, wiring error or

 

thermistor failure

 

 

returns to permitted range of values

disconnection

10

Heat exchanger entering fluid

As above

As above

As above

As above

 

thermistor failure

 

 

 

 

11

CHWS fluid thermistor failure

As above

As above

As above

As above

 

(master/slave)

 

 

 

 

12

Defrost sensor fault, circuit A

As above

Circuit shut down, if unit

As above

As above

 

 

 

is in heating mode

 

 

13

Defrost sensor fault, circuit B

As above

As above

As above

As above

14

OAT sensor failure

As above

As above

As above

As above

15

Discharge pressure transducer

Voltage delivered by the sensor is incorrect

Circuit A shut down

Automatic if the voltage delivered by the

Defective transducer, wiring fault

 

failure, Circuit A

 

 

sensor returns to normal

 

16

Discharge pressure transducer

Value read by the sensor is outside range

Circuit B shut down

As above

As above

 

failure, Circuit B

 

 

 

 

17

Suction pressure transducer

Voltage delivered by the sensor is incorrect

Circuit A shut down

As above

As above

 

failure, Circuit A

 

 

 

 

18

Suction pressure transducer

Value read by the sensor is outside range

Circuit B shut down

As above

As above

 

failure, Circuit B

 

 

 

 

21

CCN/clock board failure

The clock board is no longer detected

Unit shut down

Automatic if board is detected again

Defective CCN/clock board

22

Loss of communication with

Communication has been lost with the slave

Circuit B shut down

Automatic if communication is re-

Bus wiring fault, wrong software in slave

 

slave board

board (circuit B control)

 

established

board or defective slave board

23

Loss of communication with

Communication has been lost with the

Compressors A3 + B3

As above

As above

 

compressor slave board

compressor A3 + B3 control board

shut down

 

 

24

Loss of communication with PD-

Communication has been lost with the

Electric heating stages

As above

As above

 

4 x DO slave board

electric heating stage control board

shut down

 

 

 

 

 

 

 

 

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Contents 30RA/RH B 30RY/RYH B PRO-DIALOG Control Operation and maintenance instructionsTable of Contents Safety Considerations PRO-DIALOG Control Operation Following abbreviations are used frequently GeneralAvoid electrocution Abbreviations usedPressure sensors Electrical supply to boardsLight emitting diodes on boards SensorsConnections at the users terminal block ControlsNRCP-BASE CCN DUAL-CIRCUIT UnitsBase OFF Volt-free contact on/off/cooling/heating with multiplexingNot available on the PRO-DIALOG Junior interface Local interface general featuresMain interface Main Interface Button Name DescriptionStarting unit and selecting an operating type Stopping the unit in local modeUnit start/stop control DescriptionSelecting a menu item Modifying the value of a parameter/access to a sub- menuMenus Selecting a menuExpand display Menu SUB-MENU Active alarm code Historic alarm codeActive alarm code Historic alarm Menu tree structureInformation Menu Format Units Description Description of the Information menuFormat Units Description Information MenuSetpoints Menu Format Units Range Comments Temperatures Menu Format Units CommentsDescription of the Setpoints menu Pressures Menu Format Units CommentsDescription of the Inputs menu Leaving Water Temperature Control Setpoint CEntering Water Temperature Control Reset Thresholds in Cooling or Heating ModeOutputs Status & Tests Menu 2 Format Units Description Description of the Outputs/Tests menu GeneralMenu description Additional heating stage status Manual testsAutomatic tests Outputs Status & Tests Menu 2Test Number Description Confirmation Test Fault Description Description of the configuration menu GeneralPassword SUB-MENU Holiday Configuration SUB-MENU Period ConfigurationUser 1 Configuration SUB-MENU Format Units Default Comments Description of the User 1 Configuration sub-menuDate & Time Configuration SUB-MENU Format Comments Description of the User 2 Configuration sub-menuDescription of Date and Time configuration sub Menu Description of the Holidays sub-menus Typical timer programItem # Format Comments Broadcast Configuration SUB-MENUDescription of the Broadcast sub-menu Description of the Runtimes 1 menu Description of the Alarms menuDescription of the Alarms History menu Runtime menu descriptionItem # Format Units Description Maintenance menu descriptionDescription of Runtimes 2 menu Start/stop controlCCN Heating/cooling/standby operationHeating/cooling/auto selection Control point Evaporator water pump controlControl interlock contact Evaporator antifreeze protectionHeating setpoint Cooling setpointCapacity control ResetNight mode Reset example in cooling mode Demand limitControl of a boiler Master/slave assemblyDefrost function Additional electric heater stage controlThen, 2 ALArM Then, no ALArM Displaying alarmsResetting alarms Alarm codesAlarm Code Descriptions

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