Carrier 30RA/RH, 30RY/RYH manual General, Avoid electrocution, Abbreviations used

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1 - SAFETY CONSIDERATIONS

1.1 - General

Installation, start-up and servicing of equipment can be hazardous if certain factors particular to the installation are not considered: operating pressures, presence of electrical components and voltages and the installation site (elevated plinths and built-up up structures). Only properly qualified installation engineers and highly qualified installers and technicians, fully trained for the product, are authorised to install and start-up the equipment safely. During all servicing operations all instructions and recommendations which appear in the installation and service instructions for the product, as well as on tags and labels fixed to the equipment and components and accompanying parts supplied separately, must be read, understood and followed.

•Apply all standard safety codes and practices.

•Wear safety glasses and gloves.

•Use the proper tools to move heavy objects. Move units carefully and set them down gently.

1.2 - Avoid electrocution

Only personnel qualified in accordance with IEC (International Electrotechnical Commission) recommendations may be permitted access to electrical components. It is particularly recommended that all sources of electricity to the unit be shut off before any work is begun. Shut off the main power supply at the main circuit breaker or isolator.

IMPORTANT: This equipment uses and emits electromagnetic signals. Tests have shown that the equipment conforms to all applicable codes with respect to electromagnetic compatibility.

RISK OF ELECTROCUTION: Even when the main circuit breaker or isolator is switched off, certain circuits may still be energised, since they may be connected to a separate power source.

RISK OF BURNS: Electrical currents cause components to get hot either temporarily or permanently. Handle power cable, electrical cables and conduits, terminal box covers and motor frames with great care.

Fanstart-up:

ATTENTION: In accordance with the operating conditions the fans can be cleaned periodically. A fan can start at any time, even if the unit has been shut down.

2 - GENERAL DESCRIPTION

2.1 - General

Pro-Dialog is a system for controlling single or dual-circuit 30RA/RY air-cooled liquid chillers or air-to-water 30RH/RYH heat pumps. Pro-Dialog controls compressor start-up needed to maintain the desired heat exchanger entering or leaving water temperature. In cooling mode it controls the operation of the fans to maintain the correct condensing pressure in each circuit. For heat pump units it controls and optimises the defrost cycles of each circuit in order to minimize the heating capacity reduction. Safety devices are constantly monitored by Pro- Dialog to ensure their safe operation. Pro-Dialog also gives access to a Quick Test program covering all inputs and outputs.

All PRO-DIALOG controls can work in accordance with three independent modes:

•Local mode: the machine is controlled by commands from the user interface.

•Remote mode: the machine is controlled by remote contacts (volt-free contacts).

•CCN mode: the machine is controlled by commands from the Carrier Comfort Network (CCN). In this case, a data communication cable is used to connect the unit to the CCN communication bus.

The operating mode must be chosen with the Start/Stop button described in section 4.2.1. When the PRO-DIALOG system operates autonomously (Local or Remote mode) it retains all of its own control capabilities but does not offer any of the features of the CCN network.

2.2 - Abbreviations used

In this manual, the refrigeration circuits are called circuit A and circuit B. The compressors in circuit A are labelled A1, A2 and A3. Those in circuit B are B1, B2 and B3.

The following abbreviations are used frequently:

CCN

: Carrier Comfort Network

CCn

: Operating type: CCN

LED

: Light Emitting Diode

LOFF : Operating type: Local Off

L-On

: Operating type: Local On mode

L-Sc

: Operating type: Local On following a time schedule

MASt : Operating type: master unit (master/slave assembly)

rEM

: Operating type: by remote contacts

SCT

: Saturated Condensing Temperature

SIO

: Sensor Bus (internal communication bus linking the

 

basic board to the slave boards)

SST

: Saturated Suction Temperature

TXV

: Thermal Expansion Valve

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Contents Operation and maintenance instructions 30RA/RH B 30RY/RYH B PRO-DIALOG ControlTable of Contents Safety Considerations PRO-DIALOG Control Operation General Avoid electrocutionAbbreviations used Following abbreviations are used frequentlyElectrical supply to boards Light emitting diodes on boardsSensors Pressure sensorsControls Connections at the users terminal blockBase DUAL-CIRCUIT UnitsNRCP-BASE CCN Volt-free contact on/off/cooling/heating with multiplexing OFFLocal interface general features Main interfaceMain Interface Button Name Description Not available on the PRO-DIALOG Junior interfaceStopping the unit in local mode Unit start/stop controlDescription Starting unit and selecting an operating typeModifying the value of a parameter/access to a sub- menu MenusSelecting a menu Selecting a menu itemExpand display Menu Active alarm code Historic alarm code Active alarm code Historic alarmMenu tree structure SUB-MENUDescription of the Information menu Information Menu Format Units DescriptionInformation Menu Format Units DescriptionTemperatures Menu Format Units Comments Description of the Setpoints menuPressures Menu Format Units Comments Setpoints Menu Format Units Range CommentsLeaving Water Temperature Control Setpoint C Entering Water Temperature ControlReset Thresholds in Cooling or Heating Mode Description of the Inputs menuMenu description Description of the Outputs/Tests menu GeneralOutputs Status & Tests Menu 2 Format Units Description Manual tests Automatic testsOutputs Status & Tests Menu 2 Additional heating stage statusTest Number Description Confirmation Password Description of the configuration menu GeneralTest Fault Description SUB-MENU Period Configuration SUB-MENU Holiday ConfigurationDescription of the User 1 Configuration sub-menu User 1 Configuration SUB-MENU Format Units Default CommentsDescription of Date and Time configuration sub Menu Description of the User 2 Configuration sub-menuDate & Time Configuration SUB-MENU Format Comments Typical timer program Description of the Holidays sub-menusDescription of the Broadcast sub-menu Broadcast Configuration SUB-MENUItem # Format Comments Description of the Alarms menu Description of the Alarms History menuRuntime menu description Description of the Runtimes 1 menuMaintenance menu description Description of Runtimes 2 menuStart/stop control Item # Format Units DescriptionHeating/cooling/auto selection Heating/cooling/standby operationCCN Evaporator water pump control Control interlock contactEvaporator antifreeze protection Control pointCooling setpoint Heating setpointReset Night mode Reset example in cooling modeDemand limit Capacity controlMaster/slave assembly Defrost functionAdditional electric heater stage control Control of a boilerDisplaying alarms Resetting alarmsAlarm codes Then, 2 ALArM Then, no ALArMAlarm Code Descriptions

30RY/RYH, 30RA/RH specifications

The Carrier 30RY/RYH and 30RA/RH chiller models are leading solutions in commercial and industrial cooling applications. Renowned for their reliability, efficiency, and advanced technologies, these chillers cater to a wide variety of settings, from office buildings to manufacturing facilities.

The 30RY/RYH series features a distinctive design optimized for performance, utilizing a centrifugal compressor that ensures smooth operation under varying loads. One of the standout features of these chillers is their high-efficiency capabilities, which contribute to lower energy consumption. The models are engineered to deliver substantial energy savings, meeting or exceeding the latest ASHRAE and DOE efficiency standards.

A significant aspect of the 30RY and 30RA models is their use of environmentally friendly refrigerants. The 30RYH, for instance, employs R-134a refrigerant, which is designed to minimize ozone depletion while maximizing efficiency. This commitment to sustainability aligns with modern environmental regulations and practices, making these chillers a wise choice for eco-conscious projects.

In terms of control technology, the chiller models come equipped with advanced microprocessor-based controls, providing users with optimal system management and diagnostics. This integrated control system enhances the overall performance and reliability of the chillers, allowing for real-time monitoring and adjustment to ensure peak operational efficiency.

Another key feature is the quiet operation of the 30RY/RYH and 30RA/RH series. Designed with sound attenuation in mind, these units minimize noise pollution, making them suitable for installations in noise-sensitive environments. Additionally, the modular design allows for easy installation and maintenance, reducing downtime and providing flexibility in system design.

Both series also offer robust thermal performance, with the capability to handle a wide range of operating conditions. The chillers excel in terms of cooling capacity, providing solutions for varying thermal loads while maintaining energy efficiency. This adaptability is invaluable for facilities managing seasonal changes in cooling demands.

In summary, the Carrier 30RY/RYH and 30RA/RH chillers represent an ideal blend of efficiency, advanced technology, and eco-friendliness. Their high-performance capabilities, user-friendly controls, and sustainable design make them a top choice for commercial and industrial applications, ensuring dependable cooling solutions for diverse environments.
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