Ryobi BAND SAW Attaching the Worklight, Basic Operation of the Band SAW, Cutting Procedures

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ASSEMBLY

ATTACHING THE WORKLIGHT

See Figure 11.

WARNING:

Failure to turn the saw off, remove the switch key, and unplug the saw could result in accidental starting causing possible serious personal injury.

￿ Open the cover of the saw housing.

￿Slide the worklight bracket into the slot at the back of the band saw housing and into the slots on the inside of the band saw.

￿Securely tighten the wing screw clockwise to hold the worklight firmly in place.

￿Close the saw housing cover.

IMPORTANT SAFETY INSTRUCTIONS

This worklight has a polarized plug (one blade wider than the other) as a feature to reduce the risk of electric shock. This plug will fit in a polarized outlet onlly one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician. Never use with an extension cord unless the plug can be fully inserted. Do not alter the plug.

WORKLIGHT

BRACKET

Fig. 11

OPERATION

WARNING:

Read and understand all instructions. Failure to follow all instructions may result in electric shock, fire, and/or serious personal injury.

WARNING:

To avoid blade contact, adjust the blade guide assembly to just clear the workpiece. Failure to do so could result in serious personal injury.

BASIC OPERATION OF THE BAND SAW

A band saw is basically a “curve cutting” machine that can also be used for straight-line cutting operations like cross cutting, ripping, mitering, beveling, compound cutting, and resawing. It is not capable of making inside or non-through cuts.

This band saw is designed to cut wood and wood composition products only.

Before starting a cut, watch the saw run. If you experience excessive vibration or unusual noise, stop immediately. Turn the saw off, remove the switch key, and unplug the saw. Do not restart until locating and correcting the problem.

CUTTING PROCEDURES

￿Hold the workpiece firmly against the saw table.

￿Use gentle pressure and both hands when feeding the work into the blade. Do not force the work; allow the blade to cut.

￿The smallest diameter circle that can be cut is determined by blade width. A 1/4 in. (6 mm) wide blade will cut a minimum diameter of 1-1/2 in. (38 mm); a 1/8 in. (3 mm) wide blade will cut a minimum diameter of 1/2 in. (13 mm).

￿Keep your hands away from the blade. Do not hand hold pieces so small your fingers will go under the blade guard.

￿Avoid awkward operations and hand positions where a sudden slip could cause serious injury from contact with the blade. Never place hands in blade path.

￿Use extra supports (tables, saw horses, blocks, etc.) when cutting large, small or awkward workpieces.

￿Never use a person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic saw table.

￿When cutting irregularly shaped workpieces, plan your work so it will not pinch the blade. For example, a piece of molding must lay flat on the saw table. Workpieces must not twist, rock or slip while being cut.

When backing up the workpiece, the blade may bind in the kerf (cut). This is usually caused by sawdust clogging the

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Contents Operators Manual Save this Manual for Future ReferenceTable of Contents IntroductionRules for Safe Operation Safety and International SymbolsSymbol Meaning Do not expose to rain or use in damp locationsRead ALL Instructions Blade Coasts After Turn OFFBefore Making a CUT, be Sure ALL ADJUST- Ments are Secure Do not Remove Jammed Cutoff Pieces until blade has stoppedElectrical Connection ElectricalExtension Cords Grounding InstructionsGlossary of Terms for Woodworking FeaturesProduct Specifications SfpmWorklight Unpacking Know Your Band SAWLoose Parts List Tools Needed Clamping Band SAW to Workbench Assembly Mounting Band SAW to Workbench Mounting the SAW TableSquaring the SAW Table to the Blade See Figures 9 Adjusting Blade TensionTracking the Blade Blade Tension Knob Blade on Wheel Tracking View WindowAttaching the Worklight Cutting ProceduresOperation Basic Operation of the Band SAWScroll Cutting Locking the SwitchRelief Cuts Before Leaving the SAWTilting the Table Using the Miter GaugeUsing the RIP Fence See Figures 13See Figures 16 AdjustmentsInstalling and Adjusting the Blade BladeSee Figures 18 Adjusting Blade Guide AssemblyBlade Guide Knob Assembly Lock Unlock Blade Guard Removed For Clarification only Blade Guide AssemblyThrust Bearing Screw Blade Guide Screws Support Screw Thrust Bearing Lower BladeTires MaintenanceGeneral Maintenance MOTOR/ELECTRICALDrive Belt LubricationBrushes Troubleshooting Problem Cause SolutionPage Operators Manual 9 in mm Band Saw BS902