Multiquip manual MDR-9DYE Maintenance, Daily Service

Page 24

CAUTION:

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

INSPECTION AND MAINTENANCE SERVICETABLES

1.To make sure your plate vibratory roller is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

TABLE 5. MDR-9DYE MACHINE INSPECTION

ITEM

HOURS OF

REMARKS

OPERATION

 

 

 

 

 

Loose or Missing

Every 8 hours

 

Screws

(every day)

 

 

 

 

Damaged Parts

Every 8 hours

 

(every day)

 

 

 

 

 

 

Function of Controlling

Every 8 hours

 

System Part

(every day)

 

 

 

 

Chain Tension

Every 50 hours

See page 26

Adjustment

 

 

 

 

 

 

Initially after 25

 

 

hours, then every

 

 

250 hours (2

 

Hydraulic Oil Filter

months), every

See page 28

Replacement

500 hours (4

 

 

months), every

 

 

1,000 hours

 

 

thereafter.

 

 

 

 

 

Initially, every 4 to

 

 

5 hours. After one

 

Hydraulic Oil Check

week, twice a day.

See page 27

 

After 2 weeks,

 

 

once a day.

 

 

 

 

Hydraulic Oil

Every 1,000 to

See page 27

Replacement

1,500 hours

 

 

 

 

Vibration Clutch Check

As necessary

See page 27

 

 

 

CAUTION:

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours vibratory roller is in use, and particular working conditions.

MDR-9DYE — MAINTENANCE

CAUTION:

Fuel piping and connections should be replaced every 2 years.

TABLE 6. MDR-9DYE ENGINE CHECK

ITEM

HOURS OF OPERATION

 

 

Oil or Fuel Leak

Every 8 hours (every day)

 

 

Tightness of Fastening

Every 8 hours (every day)

Threads

 

 

 

Engine Oil Check and

Every 8 hours (every day)

(Replenish to specified maximum

Replenishment

level)

 

 

 

Engine Oil Replacement

After first 25 hours then every 50 to

100 hours

 

 

 

Air Filter Cleaning

Every 100 hours

 

 

See separate engine manual for details on engine check.

DAILY SERVICE

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 6 below (tightening torque ), for retightening:

TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

 

 

 

 

 

 

 

 

 

*

100

300~

650 ~

 

 

 

 

 

350

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* (In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of roller.

zCheck the levers, cables and linkage.

zCheck engine oil.

PAGE 24 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03)

Image 24
Contents MDR-9DYE Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationMDR-9DYE Safety Message Alert Symbols MDR-9DYE Safety Message Alert Symbols General Safety MDR-9DYE Rules for Safe OperationMDR-9DYE Rules for Safe Operation MDR-9DYE Operation and Safety Decals MDR-9DYE Specifications MDR-9DYE Dimensions Roller DimensionsPage FREQUENCY/SPEED EngineControls TransportationMDR-9DYE General Information Operating on SlopesMDR-9DYE -VIBRATORY Roller Components MDR-9DYE Yanmar L100EE-DEVMK2 Engine Components Engine ComponentsMDR-9DYE Inspection Before StartingChecking Fuel Checking Engine OIL LevelChecking Hydraulic System Checking the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Watertank Checking LeversChecking Scraper BAR Checking BOLTS, NUTS, and ScrewsMDR-9DYE Operation MDR-9DYE Operation TravelingVibrating WateringStopping UnloadingLifting TransportingMDR-9DYE Maintenance Daily ServiceEngine OIL Replacement Vibration Clutch AdjustmentAIR Filter Hydraulic OIL Check Replacing Hydraulic OILHydraulic OIL Filter Check MDR-9DYE-MAINTENANCE Neutral Position AdjustmentHydraulic AIR Extraction Battery Maintenance Battery Cable ConnectionForyour Safety MDR-9DYE Enginetroubleshooting MDR-9DYE Enginetroubleshooting MDR-9DYE Rollertroubleshooting Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9DYE Decal Placement Part Name QTY. Remarks MDR-9DYE Body Assy MDR-9DYE Body Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy Bolt 10X50 Whole Thread MDR-9DYE Axle Assy MDR-9DYE Axle Assy MDR-9DYE Axle Assy Tightener Plate Shaft MDR-9DYE -TRANSMISSION Assy Gear Case MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy Clutch Lever MDR-9DYE -VIBRATION Case Assy MDR-9DYE -VIBRATION Case Assy MDR-9DYE Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9DYE Upper Control Handle Assy Clevis MDR-9DYE Lower Control Handle Assy Handle BRACKET, Right MDR-9DYE Battery Assy MDR-9DYE Battery Assy MDR-9DYE Ignition SWITCH/MOUNTING Plate Assy Switch Holder Yanmar L100EE DEVMK2 Cylinder Block Assy Part Name QTY Remarks Yanmar L100EE DEVMK2 Cylinder Head and Cover Assy Yanmar L100EE DEVMK2- Cylinder Head and Cover Assy Yanmar L100EE-DEVMK2- Muffler Assy GASKET, NON-ASB Yanmar L100EE-DEVMK2- AIR Cleaner Assy Part Name Yanmar CRANKSHAFT, Piston and Camshaft Assy Camshaft ASSY., D Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Pump ASSY. LUB. OIL Yanmar L100EE-DEVMK2 Cooling and Starting Device Assy Cover Yanmar L100EE-DEVMK2- Fuel Injection Pump Assy BODY, F.I. Pump Yanmar L100EE-DEVMK2 Fuel Tank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Starting Motor and Dynamo Assy Armature Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance