Multiquip manual MDR-9DYE-MAINTENANCE, Hydraulic AIR Extraction, Neutral Position Adjustment

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MDR-9DYE—MAINTENANCE

HYDRAULIC AIR EXTRACTION

1.After filling hydraulic oil tank with oil, loosen the oil hose joint and check that oil is enough to reach the oil suction and outlet ports in the hydraulic transmission. Tighten the hose joint securely after checking.

2.Loosen the charge relief valve located on the front side of the hydraulic transmission (Figure 33).

Figure 33. Loosening Charge Relief Valve

3.Check that oil flows out from the valve hole.

4.Replace the charge relief valve tightly.

5.With the travel and vibrator levers in neutral position, start the engine and idle at low speed for 3 to 5 minutes.

6.Check the forward and reverse rotation of the output shaft by moving the travel lever slowly to its forward and reverse positions.

7.Check the oil level gauge and make sure that there are no air bubbles mixed in the oil. After checking, operate the roller slowly at first then at full speed.

8.When oil level in the tank is low, replenish oil up to the specified level, and screw the cap securely with a wrench.

9.If bubbles remain in the oil or foam is found, air is being sucked through the suction side and should be checked.

NEUTRAL POSITION ADJUSTMENT

Once the travel lever has been set to neutral position with the engine running, the hydraulic brake is operating and the roller should not move. If the roller inches forward or backwards with the lever in the neutral position, turn-buckle of the cable should be adjusted as follows:

1.Stop the engine and set the travel lever in the neutral position.

2.Unscrew the two lock nuts on the sides of the cable (Figures 34 and 35).

Figure 34. Unscrewing Right Lock Nut

Figure 35. Unscrewing Left Lock Nut

3.If the machine moves forward, screw the turn-buckle clockwise. If the machine moves backwards, screw the turn- buckle counterclockwise (Figure 36).

4.Screw back the lock nuts on the turn-buckle.

5.Start the engine and make sure that the roller does not inch forward or backward at the neutral position of the travel lever.

Figure 36. Adjusting the Turn-Buckle

MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 27

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Contents MDR-9DYE Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresMDR-9DYE Safety Message Alert Symbols MDR-9DYE Safety Message Alert Symbols MDR-9DYE Rules for Safe Operation General SafetyMDR-9DYE Rules for Safe Operation MDR-9DYE Operation and Safety Decals MDR-9DYE Specifications Roller Dimensions MDR-9DYE DimensionsPage Transportation FREQUENCY/SPEEDEngine ControlsOperating on Slopes MDR-9DYE General InformationMDR-9DYE -VIBRATORY Roller Components Engine Components MDR-9DYE Yanmar L100EE-DEVMK2 Engine ComponentsChecking Engine OIL Level MDR-9DYE InspectionBefore Starting Checking FuelCheckingthe Vibrator OIL Level Checking Hydraulic SystemChecking the V-BELT Checkingthe Clutch BOX OIL LevelChecking BOLTS, NUTS, and Screws Checking WatertankChecking Levers Checking Scraper BARMDR-9DYE Operation Watering MDR-9DYE OperationTraveling VibratingTransporting StoppingUnloading LiftingDaily Service MDR-9DYE MaintenanceEngine OIL Replacement Vibration Clutch AdjustmentAIR Filter Hydraulic OIL Check Replacing Hydraulic OILHydraulic OIL Filter Check MDR-9DYE-MAINTENANCE Neutral Position AdjustmentHydraulic AIR Extraction Battery Maintenance Battery Cable ConnectionForyour Safety MDR-9DYE Enginetroubleshooting MDR-9DYE Enginetroubleshooting MDR-9DYE Rollertroubleshooting Explanation of Code in Remarks Column To 3 Units Suggested Spare PartsMDR-9DYE Decal Placement Part Name QTY. Remarks MDR-9DYE Body Assy MDR-9DYE Body Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy Bolt 10X50 Whole Thread MDR-9DYE Axle Assy MDR-9DYE Axle Assy MDR-9DYE Axle Assy Tightener Plate Shaft MDR-9DYE -TRANSMISSION Assy Gear Case MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy Clutch Lever MDR-9DYE -VIBRATION Case Assy MDR-9DYE -VIBRATION Case Assy MDR-9DYE Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9DYE Upper Control Handle Assy Clevis MDR-9DYE Lower Control Handle Assy Handle BRACKET, Right MDR-9DYE Battery Assy MDR-9DYE Battery Assy MDR-9DYE Ignition SWITCH/MOUNTING Plate Assy Switch Holder Yanmar L100EE DEVMK2 Cylinder Block Assy Part Name QTY Remarks Yanmar L100EE DEVMK2 Cylinder Head and Cover Assy Yanmar L100EE DEVMK2- Cylinder Head and Cover Assy Yanmar L100EE-DEVMK2- Muffler Assy GASKET, NON-ASB Yanmar L100EE-DEVMK2- AIR Cleaner Assy Part Name Yanmar CRANKSHAFT, Piston and Camshaft Assy Camshaft ASSY., D Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Pump ASSY. LUB. OIL Yanmar L100EE-DEVMK2 Cooling and Starting Device Assy Cover Yanmar L100EE-DEVMK2- Fuel Injection Pump Assy BODY, F.I. Pump Yanmar L100EE-DEVMK2 Fuel Tank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Starting Motor and Dynamo Assy Armature Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance