Multiquip MDR-9DYE manual Battery Maintenance, Battery Cable Connection, Foryour Safety

Page 28

If the neutral position of the travel lever and the neutral point of transmission do not match after adjustment is repeated, align as follows:

1.Loosen the hex socket head bolt M10 used for mounting the control lever on the underside of the transmission (Figure 37).

2.For forward movement, move the control lever slightly to the left.

3.for backwards movement, move the control lever slightly to the right.

Figure 37. Unscrewing Left Lock Nut

BATTERY MAINTENANCE

DANGER :

Lead-acid battery contains sulfuric acid, which may damage eyes or skin on contact.

MDR-9DYE—MAINTENANCE

zDO NOT close the exhaust outlet of battery.The gas pressure building up in the battery may cause explosion.

zBefore using a battery charger, read and understand the charger instruction manual thoroughly.

zCharge the battery in a non-spark, well-ventilated area. Avoid fire from cigarette sparks or matches.

1.If a battery has not been used for some time, reduce the charge level initially to protect each plate inside the battery.

2.Check the battery terminals periodically to ensure that they are in good condition.

3.Use wire brush or sand paper to clean the battery terminals.

4.Check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.

5.Measure the specific gravity of electrolyte:

z completely charged: 1.270 - 1.290

z needs charging: 1.260 or lower

6.If the machine will not be in operation for a long period of time, charge the battery sufficiently, tighten all caps, correctly, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.

BATTERY CABLE CONNECTION

1.When removing cable, disconnect the ground side (normally negative) first (Figure 38).

2.When installing cable connect the ground side (normally negative) last.

FORYOUR SAFETY:

zALWAYS wear a face shield to avoid acid getting into the eyes. If acid gets in contact with eyes, flush immediately with clean water and get medical advice.

zWear rubber gloves and protective clothes to keep acid off skin. If acid gets in contact with skin, wash off immediately with clean water.

zUse a flashlight to check battery electrolyte level. ALWAYS check the engine is stopped.

zDO NOT charge battery or jump-start engine when the battery is frozen. Warm the battery to 15 degrees F or battery may explode.

zReplace the battery with the same or similar capacity battery or battery may explode.

Negative Terminal

Positive

Terminal

Figure 38. Battery Connection

PAGE 28 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03)

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Contents MDR-9DYE Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationMDR-9DYE Safety Message Alert Symbols MDR-9DYE Safety Message Alert Symbols General Safety MDR-9DYE Rules for Safe OperationMDR-9DYE Rules for Safe Operation MDR-9DYE Operation and Safety Decals MDR-9DYE Specifications MDR-9DYE Dimensions Roller DimensionsPage FREQUENCY/SPEED EngineControls TransportationMDR-9DYE General Information Operating on SlopesMDR-9DYE -VIBRATORY Roller Components MDR-9DYE Yanmar L100EE-DEVMK2 Engine Components Engine ComponentsMDR-9DYE Inspection Before StartingChecking Fuel Checking Engine OIL LevelChecking Hydraulic System Checking the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Watertank Checking LeversChecking Scraper BAR Checking BOLTS, NUTS, and ScrewsMDR-9DYE Operation MDR-9DYE Operation TravelingVibrating WateringStopping UnloadingLifting TransportingMDR-9DYE Maintenance Daily ServiceVibration Clutch Adjustment Engine OIL ReplacementAIR Filter Replacing Hydraulic OIL Hydraulic OIL CheckHydraulic OIL Filter Check Neutral Position Adjustment MDR-9DYE-MAINTENANCEHydraulic AIR Extraction Battery Cable Connection Battery MaintenanceForyour Safety MDR-9DYE Enginetroubleshooting MDR-9DYE Enginetroubleshooting MDR-9DYE Rollertroubleshooting Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9DYE Decal Placement Part Name QTY. Remarks MDR-9DYE Body Assy MDR-9DYE Body Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy Bolt 10X50 Whole Thread MDR-9DYE Axle Assy MDR-9DYE Axle Assy MDR-9DYE Axle Assy Tightener Plate Shaft MDR-9DYE -TRANSMISSION Assy Gear Case MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy Clutch Lever MDR-9DYE -VIBRATION Case Assy MDR-9DYE -VIBRATION Case Assy MDR-9DYE Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9DYE Upper Control Handle Assy Clevis MDR-9DYE Lower Control Handle Assy Handle BRACKET, Right MDR-9DYE Battery Assy MDR-9DYE Battery Assy MDR-9DYE Ignition SWITCH/MOUNTING Plate Assy Switch Holder Yanmar L100EE DEVMK2 Cylinder Block Assy Part Name QTY Remarks Yanmar L100EE DEVMK2 Cylinder Head and Cover Assy Yanmar L100EE DEVMK2- Cylinder Head and Cover Assy Yanmar L100EE-DEVMK2- Muffler Assy GASKET, NON-ASB Yanmar L100EE-DEVMK2- AIR Cleaner Assy Part Name Yanmar CRANKSHAFT, Piston and Camshaft Assy Camshaft ASSY., D Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Pump ASSY. LUB. OIL Yanmar L100EE-DEVMK2 Cooling and Starting Device Assy Cover Yanmar L100EE-DEVMK2- Fuel Injection Pump Assy BODY, F.I. Pump Yanmar L100EE-DEVMK2 Fuel Tank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Starting Motor and Dynamo Assy Armature Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance