Multiquip manual MDR-9DYE Rules for Safe Operation, General Safety

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MDR-9DYE — RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

NEVERtouch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine orvibratory roller.

The following safety guidelines should always be used when operating the MIKASA MDR-9DYE Vibratory Roller.

GENERAL SAFETY

DO NOT operate or service this equipment before readingthisentiremanual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel- toed boots and other protective devices required by the job. ALWAYS wear slip resistant safety shoes or boots.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the vibratory roller.

HighTemperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

The engine of this vibratory roller requires an adequate free flow of cooling air. NEVER operate the vibratory roller in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will

cause serious damage to the vibratory roller or engine and may cause injury to people and property. Remember the roller’s enginegivesoff DEADLY gases.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the vibratory roller in an explosive atmosphere or near combustible

materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

ALWAYS store the vibratory roller in a clean, dry location out of the reach of children.

NEVER run engine without air cleaner. Severe engine damage may occur.

NEVER leave the vibratory roller unattended, turn off engine.

CAUTION must always be observed while servicing this vibratory roller. Rotating parts can cause injury if contacted.

DO NOT leave vibratory roller with engine running. Use chock blocks if parking vibratory roller on a grade.

PAGE 8 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03)

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Contents MDR-9DYE Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationMDR-9DYE Safety Message Alert Symbols MDR-9DYE Safety Message Alert Symbols General Safety MDR-9DYE Rules for Safe OperationMDR-9DYE Rules for Safe Operation MDR-9DYE Operation and Safety Decals MDR-9DYE Specifications MDR-9DYE Dimensions Roller DimensionsPage FREQUENCY/SPEED EngineControls TransportationMDR-9DYE General Information Operating on SlopesMDR-9DYE -VIBRATORY Roller Components MDR-9DYE Yanmar L100EE-DEVMK2 Engine Components Engine ComponentsMDR-9DYE Inspection Before StartingChecking Fuel Checking Engine OIL LevelChecking Hydraulic System Checking the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Watertank Checking LeversChecking Scraper BAR Checking BOLTS, NUTS, and ScrewsMDR-9DYE Operation MDR-9DYE Operation TravelingVibrating WateringStopping UnloadingLifting TransportingMDR-9DYE Maintenance Daily ServiceAIR Filter Engine OIL ReplacementVibration Clutch Adjustment Hydraulic OIL Filter Check Hydraulic OIL CheckReplacing Hydraulic OIL Hydraulic AIR Extraction MDR-9DYE-MAINTENANCENeutral Position Adjustment Foryour Safety Battery MaintenanceBattery Cable Connection MDR-9DYE Enginetroubleshooting MDR-9DYE Enginetroubleshooting MDR-9DYE Rollertroubleshooting Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9DYE Decal Placement Part Name QTY. Remarks MDR-9DYE Body Assy MDR-9DYE Body Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy Bolt 10X50 Whole Thread MDR-9DYE Axle Assy MDR-9DYE Axle Assy MDR-9DYE Axle Assy Tightener Plate Shaft MDR-9DYE -TRANSMISSION Assy Gear Case MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy Clutch Lever MDR-9DYE -VIBRATION Case Assy MDR-9DYE -VIBRATION Case Assy MDR-9DYE Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9DYE Upper Control Handle Assy Clevis MDR-9DYE Lower Control Handle Assy Handle BRACKET, Right MDR-9DYE Battery Assy MDR-9DYE Battery Assy MDR-9DYE Ignition SWITCH/MOUNTING Plate Assy Switch Holder Yanmar L100EE DEVMK2 Cylinder Block Assy Part Name QTY Remarks Yanmar L100EE DEVMK2 Cylinder Head and Cover Assy Yanmar L100EE DEVMK2- Cylinder Head and Cover Assy Yanmar L100EE-DEVMK2- Muffler Assy GASKET, NON-ASB Yanmar L100EE-DEVMK2- AIR Cleaner Assy Part Name Yanmar CRANKSHAFT, Piston and Camshaft Assy Camshaft ASSY., D Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Pump ASSY. LUB. OIL Yanmar L100EE-DEVMK2 Cooling and Starting Device Assy Cover Yanmar L100EE-DEVMK2- Fuel Injection Pump Assy BODY, F.I. Pump Yanmar L100EE-DEVMK2 Fuel Tank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Starting Motor and Dynamo Assy Armature Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance