Multiquip manual MDR-9DYE Enginetroubleshooting

Page 29

MDR-9DYE — ENGINETROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine and Roller Troubleshooting (Tables 8 and 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 8. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Speed control lever is in "STOP" position?

Set speed control lever to "START" position.

 

 

 

 

No fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

Engine will not start or start is

Faulty fuel supply line?

Replace or repair fuel line.

 

 

delayed, although engine can be

Compression too low?

Check piston, cylinder and valves. Adjust or

turned over.

repair per engine repair manual.

 

 

 

 

 

Fuel injector not working correctly?

Repair or replace injector in accordance with

 

engine repair manual.

 

 

 

 

 

 

Oil pressure too low?

Check engine oil pressure.

 

 

 

 

Low starting temperature limit exceeded?

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

 

Check whether clear (not turbid) fuel emerges

 

Fuel separates has inadequate resistance to

from the fuel line (detach from injection pump).

 

If the fuel is turbid or separated, warm up the

At low temperatures engine will

low temperatures?

engine or drain the complete fuel supply

 

not start.

 

system. Refuel with winter grade diesel fuel.

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of oil

 

for winter environment.

 

 

 

 

 

 

Throttle lever in STOP position?

Reposition throttle lever to RUN position.

Engine fires but stops soon as

 

 

Fuel filter blocked?

Replace fuel filter.

starter is switched off.

 

 

 

Fuel supply blocked?

Check the entire fuel system.

 

 

 

Engine stops by itself during

Fuel tank empty?

Add fuel.

 

 

normal operation.

Fuel filter blocked?

Replace fuel filter.

 

 

 

 

 

Fuel tank empty?

Replace fuel filter.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

Low engine power, output and

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

Engine oil level too full?

Correct engine oil level.

 

 

 

 

Air filter blocked?

Clean or replace air filter.

Low engine power output and

 

 

Incorrect valve clearances?

Adjust valves per engine specification.

low speed, black exhaust smoke.

 

Malfunction at injector?

See engine manual.

 

 

 

MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 29

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Contents MDR-9DYE Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresMDR-9DYE Safety Message Alert Symbols MDR-9DYE Safety Message Alert Symbols MDR-9DYE Rules for Safe Operation General SafetyMDR-9DYE Rules for Safe Operation MDR-9DYE Operation and Safety Decals MDR-9DYE Specifications Roller Dimensions MDR-9DYE DimensionsPage Engine FREQUENCY/SPEEDControls TransportationOperating on Slopes MDR-9DYE General InformationMDR-9DYE -VIBRATORY Roller Components Engine Components MDR-9DYE Yanmar L100EE-DEVMK2 Engine ComponentsBefore Starting MDR-9DYE InspectionChecking Fuel Checking Engine OIL LevelChecking the V-BELT Checking Hydraulic SystemCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Levers Checking WatertankChecking Scraper BAR Checking BOLTS, NUTS, and ScrewsMDR-9DYE Operation Traveling MDR-9DYE OperationVibrating WateringUnloading StoppingLifting TransportingDaily Service MDR-9DYE MaintenanceAIR Filter Engine OIL ReplacementVibration Clutch Adjustment Hydraulic OIL Filter Check Hydraulic OIL Check Replacing Hydraulic OIL Hydraulic AIR Extraction MDR-9DYE-MAINTENANCENeutral Position Adjustment Foryour Safety Battery MaintenanceBattery Cable Connection MDR-9DYE Enginetroubleshooting MDR-9DYE Enginetroubleshooting MDR-9DYE Rollertroubleshooting Explanation of Code in Remarks Column To 3 Units Suggested Spare PartsMDR-9DYE Decal Placement Part Name QTY. Remarks MDR-9DYE Body Assy MDR-9DYE Body Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy Bolt 10X50 Whole Thread MDR-9DYE Axle Assy MDR-9DYE Axle Assy MDR-9DYE Axle Assy Tightener Plate Shaft MDR-9DYE -TRANSMISSION Assy Gear Case MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy Clutch Lever MDR-9DYE -VIBRATION Case Assy MDR-9DYE -VIBRATION Case Assy MDR-9DYE Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9DYE Upper Control Handle Assy Clevis MDR-9DYE Lower Control Handle Assy Handle BRACKET, Right MDR-9DYE Battery Assy MDR-9DYE Battery Assy MDR-9DYE Ignition SWITCH/MOUNTING Plate Assy Switch Holder Yanmar L100EE DEVMK2 Cylinder Block Assy Part Name QTY Remarks Yanmar L100EE DEVMK2 Cylinder Head and Cover Assy Yanmar L100EE DEVMK2- Cylinder Head and Cover Assy Yanmar L100EE-DEVMK2- Muffler Assy GASKET, NON-ASB Yanmar L100EE-DEVMK2- AIR Cleaner Assy Part Name Yanmar CRANKSHAFT, Piston and Camshaft Assy Camshaft ASSY., D Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Pump ASSY. LUB. OIL Yanmar L100EE-DEVMK2 Cooling and Starting Device Assy Cover Yanmar L100EE-DEVMK2- Fuel Injection Pump Assy BODY, F.I. Pump Yanmar L100EE-DEVMK2 Fuel Tank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Starting Motor and Dynamo Assy Armature Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance