Multiquip manual MDR-9DYE Rollertroubleshooting

Page 31

MDR-9DYE — ROLLERTROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Roller Troubleshooting (Table 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 9. ROLLER TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Defective centrifugal clutch?

Repair or replace clutch.

 

 

 

 

Damaged rubber coupling and flange?

Replace rubber coupling and flange.

 

 

 

 

Defective travel cable and link?

Repair or replacetravel cable and link.

 

 

 

 

Damaged scraper or too much mud in scraper?

Replace or repair scraper.

 

 

 

Unit does not travel or

Damaged or clogged oil filter?

Replace filter.

 

 

Damaged or leaking hydraulic pipe?

Repair or replace parts.

travel is not smooth.

 

 

 

 

Low oil level or contaminated oil?

Replenish or replace oil.

 

 

 

 

Damaged or leaking hydraulic transmission?

Repair or replace hydraulic pump.

 

 

 

 

Damaged or leaking hydraulic transmission?

Repair or replace hydraulic motor.

 

 

 

 

Damaged drum gear and bearing?

Repair parts.

 

 

 

 

Bad drum rotation?

Repair or replace drum.

 

 

 

 

Defective centrifugal clutch?

Repair or replace clutch.

 

 

 

 

Damaged or slipping V-belt?

Replace V-belt or adjust tension.

 

 

 

 

Damaged vibration cable and linkage?

Replace or repair vibration cable and

Unit does not vibrate or

linkage.

 

 

 

has weak vibration.

Damaged vibration clutch?

Adjust or replace clutch.

 

 

 

 

 

Defective clutch vibrator pulley V-belt?

Replace V-belt.

 

 

 

 

Vibrator does not turn smoothly with hand?

Check and repair vibrator. Check if oil

 

level is not excessively high.

 

 

 

 

 

MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 31

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Contents MDR-9DYE Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresMDR-9DYE Safety Message Alert Symbols MDR-9DYE Safety Message Alert Symbols MDR-9DYE Rules for Safe Operation General SafetyMDR-9DYE Rules for Safe Operation MDR-9DYE Operation and Safety Decals MDR-9DYE Specifications Roller Dimensions MDR-9DYE DimensionsPage Transportation FREQUENCY/SPEEDEngine ControlsOperating on Slopes MDR-9DYE General InformationMDR-9DYE -VIBRATORY Roller Components Engine Components MDR-9DYE Yanmar L100EE-DEVMK2 Engine ComponentsChecking Engine OIL Level MDR-9DYE InspectionBefore Starting Checking FuelCheckingthe Vibrator OIL Level Checking Hydraulic SystemChecking the V-BELT Checkingthe Clutch BOX OIL LevelChecking BOLTS, NUTS, and Screws Checking WatertankChecking Levers Checking Scraper BARMDR-9DYE Operation Watering MDR-9DYE OperationTraveling VibratingTransporting StoppingUnloading LiftingDaily Service MDR-9DYE MaintenanceVibration Clutch Adjustment Engine OIL ReplacementAIR Filter Replacing Hydraulic OIL Hydraulic OIL CheckHydraulic OIL Filter Check Neutral Position Adjustment MDR-9DYE-MAINTENANCEHydraulic AIR Extraction Battery Cable Connection Battery MaintenanceForyour Safety MDR-9DYE Enginetroubleshooting MDR-9DYE Enginetroubleshooting MDR-9DYE Rollertroubleshooting Explanation of Code in Remarks Column To 3 Units Suggested Spare PartsMDR-9DYE Decal Placement Part Name QTY. Remarks MDR-9DYE Body Assy MDR-9DYE Body Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy MDR-9DYE Front Cover Assy Bolt 10X50 Whole Thread MDR-9DYE Axle Assy MDR-9DYE Axle Assy MDR-9DYE Axle Assy Tightener Plate Shaft MDR-9DYE -TRANSMISSION Assy Gear Case MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Hydraulic Oiltank Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy MDR-9DYE Clutch BOX Assy Clutch Lever MDR-9DYE -VIBRATION Case Assy MDR-9DYE -VIBRATION Case Assy MDR-9DYE Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9DYE Upper Control Handle Assy Clevis MDR-9DYE Lower Control Handle Assy Handle BRACKET, Right MDR-9DYE Battery Assy MDR-9DYE Battery Assy MDR-9DYE Ignition SWITCH/MOUNTING Plate Assy Switch Holder Yanmar L100EE DEVMK2 Cylinder Block Assy Part Name QTY Remarks Yanmar L100EE DEVMK2 Cylinder Head and Cover Assy Yanmar L100EE DEVMK2- Cylinder Head and Cover Assy Yanmar L100EE-DEVMK2- Muffler Assy GASKET, NON-ASB Yanmar L100EE-DEVMK2- AIR Cleaner Assy Part Name Yanmar CRANKSHAFT, Piston and Camshaft Assy Camshaft ASSY., D Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Pump ASSY. LUB. OIL Yanmar L100EE-DEVMK2 Cooling and Starting Device Assy Cover Yanmar L100EE-DEVMK2- Fuel Injection Pump Assy BODY, F.I. Pump Yanmar L100EE-DEVMK2 Fuel Tank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Starting Motor and Dynamo Assy Armature Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance