Harbor Freight Tools 55167 Wire Feeds, but arc does not ignite, Weak Arc strength

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Troubleshooting (continued)

Important!

Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the torch to ground before adjusting, cleaning, or repairing the unit.

Wire Feeds, but arc does not ignite

Possible Causes and Solutions

1.Improper ground connection:

Make certain that the workpiece is contacted properly by the Ground Clamp and that the workpiece is properly cleaned near the ground clamp and the welding location.

2.Improperly sized or excessively worn Contact Tip (2b):

Verify that Contact Tip (2b) is the proper size for .030” wire (0.9 mm). Check that the hole in the tip is not deformed or enlarged. Also, check that the tip is not dirty; this would pre- vent a good connection. If needed, replace Contact Tip (2b) with proper size and type.

Weak Arc strength

Possible Causes and Solutions

1.Incorrect line voltage:

Check the line voltage and, if insufficient, have a licensed electrician remedy the situa- tion.

2.Improper gauge or length of extension cord:

Extension cords are not recommended. If possible, eliminate the use of an extension cord. If an extension cord is needed, refer to the gauge and length chart on page 10 and in relation to the required input amperage stated on the Specifications table.

If the steps above do not solve the problem or if the repairs involved are too

complex, contact a qualified technician.

SKU 55167

For technical questions, please call 1-800-444-3353.

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Contents For technical questions and replacement parts, please call WelderContents Specifications General Safety RulesSave This Manual Work AreaPersonal Safety Electrical SafetyTool Use and Care Service Specific Safety RulesPage Inhalation Hazard Welding Produces toxic fumes and gassesGrounded Tools Tools With Three Prong Plugs Plug and OutletDouble Insulated Tools Tools With Two Prong Plugs Prong Plug and Outlet Outlets for 2-Prong PlugSee Figure C, next See Figure CFigure C Assembly UnpackingInstalling the Wire Reel Wire Feed Roller Bracket Screws 45 Washers Trigger Switch Replacement Operation Before You Start WeldingDo not Switch the Current While Welding Holding The Torch HartC EttingsS eldW Material Thickness Steel Weld Not Adhering Properly Weld Diagnosis Weld PenetrationBend at joint Excessive Spatter Porosity Crooked/wavy beadInaccurate welding Maintenance Parts Lists and Diagrams Wiring SchematicPlease Read the Following Carefully Assembly Diagram Page Troubleshooting Wire feed motor runs butwire does not feed properlyWire creates a bird’s nest During operation Welding arc not stablePower switch 7a does not light when switched on TroubleshootingFaulty or improperly connected Trigger Switch 1c Internal fuse blownWire Feeds, but arc does not ignite Weak Arc strength