Hobart Welding Products 2510, M-25 GUN specifications Installation, Specifications, Overheating

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SECTION 2 – INSTALLATION

2-1. Specifications

 

 

Max. OpenCir-

Amps Input at Rated Output, 60 Hz, Single-Phase

 

 

 

 

 

 

 

 

 

Rated Output

cuit Voltage

200 V

230 V

460 V

575 V

KVA

KW

 

 

 

 

 

 

 

 

 

250 A at 28 VDC,

200 A at 28 VDC,

32

50

44

22

18

10

7.7

40% Duty Cycle

60% Duty Cycle

 

2.3*

2*

1*

0.8*

0.46*

0.13*

 

 

 

 

 

 

 

 

 

 

Wire Type and Diameter

 

Wire Feed Speed

Dimensions

Weight

 

 

 

 

 

 

Solid Steel

Stainless Steel

Flux Cored

50–670 IPM

H: 29-7/8 in (759 mm)

198 lb

 

 

 

 

(1.2–1.7 m/min)

W: 15-1/8 in (384mm)

(89 kg)

.023 – .045 in

.023 – .035 in

.030 – .045 in

 

 

D: 33-3/8 in (848 mm)

 

(0.6 – 1.2 mm)

(0.6 – 0.9 mm)

(0.8 – 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* While idling

2-2. Welding Power Source Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

60% Duty Cycle At 200 Amperes

6 Minutes Welding

4 Minutes Resting

40% Duty Cycle At 250 Amperes

4 Minutes Welding

6 Minutes Resting

Overheating

0

A or V

15

OR

Reduce Duty Cycle

Minutes

duty1 4/95 – SB-150 215

OM-194 430 Page 9

Image 13
Contents Processes OM-194 430ADescription JunePage Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Specifications InstallationWelding Power Source Duty Cycle And Overheating Exceeding duty cycle can damage unit and void warrantyVolt-Ampere Curves Welding Gun Duty Cycle And OverheatingDefinition Installing Welding Gun Installing Running GearSetting Gun Polarity For Wire Type Installing Wire Spool And Adjusting Hub Tension Installing Gas SupplyPositioning Jumper Links Installing Work ClampSelecting a Location And Connecting Input Power Electrical Service GuideInput Voltage Min Grounding Conductor Size In AWG/KcmilHold wire tightly to keep it from unraveling Threading Welding WireControls OperationCO2 Weld ParametersKnockout Panel Routine Maintenance Maintenance and TroubleshootingDisconnect power before maintaining Circuit Breaker CB1Aligning Drive Rolls And Wire Guide Changing Drive Roll And Wire Inlet GuideUnit Overload Replacing Gun Contact TipWire size stamped on tip check and match wire size Turn off welding power source/wire feederDisconnect gun first Replacing Switch And/Or Head TubeTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source Electrical DiagramOM-194 430 Main Assembly Parts ListItem Dia Part Description Mkgs Quantity Center Baffle w/Components Center Baffle w/Components -1 Item Wire Drive Assembly -2 Item Gun And Cable Assembly, M-25 Part Description Quantity Options and Accessories Page Ment File a claim for loss or damage during ship