Hobart Welding Products M-25 GUN, 2510 Welding Gun Duty Cycle And Overheating, Volt-Ampere Curves

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2-3. Welding Gun Duty Cycle And Overheating

CAUTION

WELDING LONGER THAN RATED DUTY CYCLE can damage gun and void warranty.

Do not weld at rated load longer than shown below.

 

Using gasless flux cored wire reduces gun duty cycle.

warn7.1 8/93

Definition

0

10

Minutes

Duty Cycle is percentage of 10 minutes that gun can weld at rated load without overheating.

.023 To .045 in (0.6 To 1.1 mm)

Hard Or Flux Cored Wires

100% Duty Cycle At 200 Amperes

Using CO2

100% Duty Cycle At 150 Amperes

Using Mixed Gases

Continuous Welding

.023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires

60% Duty Cycle At 300 Amperes

Using CO2

60% Duty Cycle At 200 Amperes

Using Mixed Gases

6 Minutes Welding

4 Minutes Resting

 

SB1.1 8/93

2-4. Volt-Ampere Curves

1

1 Normal Volt-Ampere Curves

The volt-ampere curves show the normal minimum and maximum voltage and amperage output capa- bilities of the welding power source. Curves of other settings fall be- tween the curves shown.

2 Overload Volt-Ampere Curves

When unit is used beyond capacity, circuitry senses the overload and shuts down unit output. Release trigger and lower weld voltage set- ting before trying to weld. This shut down circuitry protects internal circuits and parts from overload damage.

 

60

 

 

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

VOLTS

40

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

*

 

 

 

 

 

 

 

 

 

 

 

 

 

DC

20

 

 

 

 

 

 

 

*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

*Approximate shutdown voltage/amperage

 

 

 

 

 

 

 

 

 

points shown for reference only.

 

0

50

100

150

200

250

300

350

400

 

 

 

 

 

 

 

DC AMPERES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ssb1.1 10/91 – SB-144 925-A / S-0700-A

OM-194 430 Page 10

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Contents Description OM-194 430AProcesses JunePage Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Welding Power Source Duty Cycle And Overheating InstallationSpecifications Exceeding duty cycle can damage unit and void warrantyDefinition Welding Gun Duty Cycle And OverheatingVolt-Ampere Curves Installing Running Gear Installing Welding GunSetting Gun Polarity For Wire Type Installing Gas Supply Installing Wire Spool And Adjusting Hub TensionInstalling Work Clamp Positioning Jumper LinksInput Voltage Electrical Service GuideSelecting a Location And Connecting Input Power Min Grounding Conductor Size In AWG/KcmilThreading Welding Wire Hold wire tightly to keep it from unravelingOperation ControlsWeld Parameters CO2Knockout Panel Disconnect power before maintaining Maintenance and TroubleshootingRoutine Maintenance Circuit Breaker CB1Unit Overload Changing Drive Roll And Wire Inlet GuideAligning Drive Rolls And Wire Guide Replacing Gun Contact TipTurn off welding power source/wire feeder Wire size stamped on tip check and match wire sizeReplacing Switch And/Or Head Tube Disconnect gun firstTroubleshooting Trouble RemedyElectrical Diagram Circuit Diagram For Welding Power SourceOM-194 430 Parts List Main AssemblyItem Dia Part Description Mkgs Quantity Center Baffle w/Components Center Baffle w/Components -1 Item Wire Drive Assembly -2 Item Gun And Cable Assembly, M-25 Part Description Quantity Options and Accessories Page File a claim for loss or damage during ship Ment