Weld Parameters |
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| Wire Type, | Wire | Operator |
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| Material Thickness |
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| Shielding Gas, | Diameter |
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| And Flow Rate | (inch) | Control Settings | 3/8 in | 5/16 in | 1/4 in | 3/16 in | 10 ga | 12 ga | 14 ga | 16 ga | 18 ga | 20 ga | 22 ga |
| 24 ga |
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| Volts | – | – | – | 20.0 | 19.5 | 19.0 | 18.0 | 18.0 | 18.0 | 17.5 | 17.0 |
| 17.0 |
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| .023 |
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| Feed Speed% | – | – | – | 38 | 34 | 32 | 24 | 19 | 15 | 14 | 12 |
| 12 | |
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| Volts | – | – | 21.5 | 20.5 | 19.0 | 19.0 | 19.0 | 19.0 | 18.5 | 18.5 | 18.0 |
| 17.5 |
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| Mild Steel | .030 |
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| Feed Speed% | – | – | 45 | 36 | 27 | 26 | 19 | 15 | 13 | 11 | 10 |
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| CO2 |
| Volts | 22.5 | 22.0 | 20.5 | 20.0 | 20.0 | 19.5 | 19.0 | 19.0 | 18.5 | 18.5 | – |
| – |
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| 20 cfh |
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| .035 |
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| Feed Speed% | 40 | 33 | 30 | 27 | 21 | 21 | 16 | 12 | 10 | 8 | – |
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| Volts | 24.5 | 23.5 | 23.5 | 23.0 | 22.0 | 21.0 | 20.0 | 20.0 | 19.5 | – | – |
| – |
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| .045 |
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| Feed Speed% | 27 | 25 | 22 | 19 | 18 | 17 | 15 | 11 | 10 | – | – |
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| Volts | – | – | – | 19.5 | 19.5 | 19.0 | 18.5 | 18.0 | 18.0 | 16.5 | 16.5 |
| 16.5 |
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| .023 |
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| Feed Speed% | – | – | – | 55 | 49 | 49 | 42 | 35 | 26 | 21 | 19 |
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| Volts | – | – | 21.0 | 20.5 | 20.0 | 18.5 | 18.0 | 17.0 | 16.5 | 16.5 | 16.0 |
| 15.5 |
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| Mild Steel | .030 |
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| Feed Speed% | – | – | 58 | 43 | 41 | 33 | 28 | 22 | 21 | 15 | 13 |
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| 75% Ar |
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| 25% CO2 |
| Volts | 21.5 | 21.5 | 20.5 | 20.0 | 19.5 | 19.0 | 18.5 | 17.5 | 17.5 | 16.5 | – |
| – |
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| 20 cfh | .035 |
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| Feed Speed% | 55 | 50 | 44 | 38 | 36 | 28 | 27 | 23 | 16 | 12 | – |
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| Volts | 21.5 | 21.0 | 20.5 | 20.5 | 19.5 | 19.5 | 19.0 | 18.0 | 17.0 | – | – |
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| Feed Speed% | 33 | 30 | 28 | 26 | 24 | 21 | 19 | 12 | 10 | – | – |
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| Mild Steel |
| Volts | 29.5 | 29.0 | 29.0 | 28.5 | 26.5 | – | – | – | – | – | – |
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| 98% Ar, 2% O2 | .035 |
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| 20 cfh |
| Feed Speed% | 65 | 64 | 64 | 60 | 54 | – | – | – | – | – | – |
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| Volts | – | 24.0 | 23.5 | 23.5 | 22.5 | 22.5 | 22.5 | 22.0 | 20.5 | – | – |
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| Stainless Steel | .030 |
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| Feed Speed% | – | 63 | 56 | 47 | 42 | 38 | 34 | 28 | 23 | – | – |
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| 308L |
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| HeArCO2 |
| Volts | 26.0 | 25.0 | 24.0 | 24.0 | 22.5 | 21.5 | 21.5 | 21.5 | 20.0 | 19.5 | – |
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| .035 |
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| Feed Speed% | 67 | 60 | 53 | 45 | 39 | 32 | 26 | 20 | 14 | 12 | – |
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| Stainless Steel |
| Volts | 28.5 | 27.5 | 26.5 | 25.5 | 25.0 | – | – | – | – | – | – |
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| 98% Ar 2% O2 | .035 |
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| 20 cfh |
| Feed Speed% | 64 | 60 | 56 | 50 | 48 | – | – | – | – | – | – |
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| Volts | – | – | – | – | 16.0 | 15.0 | 14.0 | 13.0 | 12.5 | 12.5 | 12.5 |
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| .030 |
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| Feed Speed% | – | – | – | – | 30 | 26 | 20 | 12 | 11 | 9 | 9 |
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| Flux Cored |
| Volts | – | – | – | – | 16.0 | 14.5 | 13.5 | 13.0 | 12.5 | 12.5 | 12.5 |
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| .035 |
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| (No Gas) |
| Feed Speed% | – | – | – | – | 20 | 12 | 10 | 7 | 5 | 2 | 0 |
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| Volts | – | 19.0 | 18.5 | 18.0 | 16.5 | 15.5 | 14.5 | 14.0 | 13.5 | – | – |
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| .045 |
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| Feed Speed% | – | 22 | 20 | 16 | 12 | 10 | 9 | 7 | 0 | – | – |
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| Flux Cored | .035 | Feed Speed% | – | 58 | 50 | 41 | 36 | 33 | 33 | – | – | – | – |
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| Volts | 26.0 | 25.5 | 25.5 | 25.0 | 24.5 | 24.0 | – | – | – | – | – |
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| 20 cfh | Feed Speed% | 33 | 28 | 26 | 21 | 20 | 19 | – | – | – | – | – |
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| Volts | – | 25.5 | 24.5 | 24.0 | 21.5 | 20.0 | 19.5 | – | – | – | – |
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| Flux Cored | .035 |
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| Feed Speed% | – | 73 | 65 | 46 | 36 | 33 | 30 | – | – | – | – |
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| 75% Ar |
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| 25% CO2 |
| Volts | 25.5 | 25.5 | 24.5 | 24.0 | 23.5 | 23.5 | – | – | – | – | – |
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| 20 cfh | .045 |
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| Feed Speed% | 33 | 28 | 26 | 21 | 20 | 19 | – | – | – | – | – |
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| Aluminum 5356 |
| Volts | 26.0 | 25.0 | 24.0 | 22.5 | 21.0 | 16.0 | 15.5 | – | – | – | – |
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| Argon | Feed Speed% | 70 | 64 | 58 | 50 | 36 | 34 | 31 | – | – | – | – |
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