Hobart Welding Products 2510, M-25 GUN Unit Overload, Changing Drive Roll And Wire Inlet Guide

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4-3. Unit Overload

If unit is used beyond capacity (excessive wire feed, shorted output, etc.), wire feeds but is not energized. Release gun trigger to reset this condition.

4-4. Changing Drive Roll And Wire Inlet Guide

3

5

2

1

Tools Needed:

4

5/64 in

7/16 in

1Securing Screw

2Inlet Wire Guide

Loosen screw. Slide tip as close to drive rolls as possible without touch- ing. Tighten screw.

3Anti-Wear Guide Install guide as shown.

4Drive Roll

Install correct drive roll for wire size and type.

5 Drive Roll Securing Nut

Turn nut one click to secure drive roll.

 

 

 

 

ST-150 227-C

4-5. Aligning Drive Rolls And Wire Guide

 

 

 

Correct

 

Incorrect

Y Turn Off power.

4

 

 

3

 

View is from top of drive rolls look-

2

 

 

ing down with pressure assembly

 

 

open.

1

 

 

 

 

1 Drive Roll Securing Nut

 

 

 

 

5

 

2

Drive Roll

 

 

 

3

Wire Guide

 

 

 

4

Welding Wire

 

 

 

5

Drive Gear

 

 

 

Insert screwdriver, and turn screw

 

 

 

in or out until drive roll groove lines

 

 

 

up with wire guide.

Tools Needed:

 

 

Close pressure roll assembly.

 

 

 

 

 

 

 

Close door.

 

 

 

 

Ref. ST-800 412-A

4-6. Replacing Gun Contact Tip

 

 

 

 

 

 

 

Y Turn Off power before

 

 

 

 

replacing contact tip.

 

 

 

1

Nozzle

 

 

 

2

Contact Tip

 

 

 

Cut off welding wire at contact tip.

 

 

 

Remove nozzle.

Tools Needed:

 

 

Remove contact tip and install new

2

 

contact tip. Reinstall nozzle.

 

 

 

 

1

 

 

Ref. 800 797-C

OM-194 430 Page 21

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Contents Processes OM-194 430ADescription JunePage Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Specifications InstallationWelding Power Source Duty Cycle And Overheating Exceeding duty cycle can damage unit and void warrantyVolt-Ampere Curves Welding Gun Duty Cycle And OverheatingDefinition Installing Welding Gun Installing Running GearSetting Gun Polarity For Wire Type Installing Wire Spool And Adjusting Hub Tension Installing Gas SupplyPositioning Jumper Links Installing Work ClampSelecting a Location And Connecting Input Power Electrical Service GuideInput Voltage Min Grounding Conductor Size In AWG/KcmilHold wire tightly to keep it from unraveling Threading Welding WireControls OperationCO2 Weld ParametersKnockout Panel Routine Maintenance Maintenance and TroubleshootingDisconnect power before maintaining Circuit Breaker CB1Aligning Drive Rolls And Wire Guide Changing Drive Roll And Wire Inlet GuideUnit Overload Replacing Gun Contact TipWire size stamped on tip check and match wire size Turn off welding power source/wire feederDisconnect gun first Replacing Switch And/Or Head TubeTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source Electrical DiagramOM-194 430 Main Assembly Parts ListItem Dia Part Description Mkgs Quantity Center Baffle w/Components Center Baffle w/Components -1 Item Wire Drive Assembly -2 Item Gun And Cable Assembly, M-25 Part Description Quantity Options and Accessories Page Ment File a claim for loss or damage during ship