Hobart OM-1581 Wire Feeder Specifications, Gun Specifications, Duty Cycle And Overheating

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SECTION 2 – SPECIFICATIONS

2-1. Wire Feeder Specifications

Specification

Description

 

 

 

 

Type Of Input Power

115 Volts AC, 3 Amperes At 50/60 Or 100 Hz Power

Control Circuit Voltage Provided At Gun

30 Volts DC

Wire Feed Speed Range

70-875 ipm (1.9-22.2 mpm)

Overall Dimensions

Length: 19 in (483 mm); Width: 9-1/4 in (235 mm); Height: 15-1/4 in (387 mm)

Maximum Spool Capacity

12 in (305 mm)

Cooling Method

Air-Cooled (A Models) Or Water-Cooled (W Models)

Weight (Feeder With Gun)

Models With 15 ft (4.6 m) Cable Assembly

 

Net: 56 lb (25 kg); Ship: 58 lb (26 kg)

 

Models With 30 ft (9.1 m) Cable Assembly

 

Net: 63 lb (29 kg); Ship: 65 lb (30 kg)

 

 

2-2. Gun Specifications

Specification

 

Description

 

 

 

 

Input Voltage

30 Volts DC

Duty Cycle (Air-Cooled Models)

At 200

Amperes, 100% Using Argon Or Argon Mixture Shielding Gas

 

At 250

Amperes, 60% Using Argon Or Argon Mixture Shielding Gas (See

 

Section 2-3)

Duty Cycle (Water-Cooled Models)

At 400

Amperes, 100% Using Argon Or Argon Mixture Shielding Gas (See Sec-

 

tion 2-3)

Wire Size Range

.030 Thru 1/16 in (0.8 Thru 1.6 mm) Aluminum Wire

 

.030 Thru .045 in (0.8 Thru 1.1 mm) Hard Or Cored Wire

 

 

 

2-3. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

Y Exceeding duty cycle can damage unit and void warranty.

Air-Cooled Models

100% Duty Cycle At 200 Amperes Using Argon

60% Duty Cycle At 250 Amperes Using Argon

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Continuous Welding

6 Minutes Welding

4 Minutes Resting

Water-Cooled Models

100% Duty Cycle At 400 Amperes Using Argon

Continuous Welding

OM-1581 Page 9

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Contents Processes OM-1581Description From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill Fumes and Gases can be hazardousWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéWire Feeder Specifications SpecificationsGun Specifications Duty Cycle And OverheatingInstallation Constant Voltage CV Weld- ing Power Source Plug Removing Top Cover Of Gun Air-Cooled Gun Connections Water-Cooled Gun Connections Air-Cooled Feeder Connections Rear Of Water Fitting Left- Hand Threads Water-Cooled Feeder ConnectionsVoltage Sensing Lead Connections Adjusting Contact Tip PositionContactor 12 VAC/Contactor Control Plug InformationPLG5 Installing Wire Spool Threading Welding Wire Through Feeder Coolant Guidelines Threading Welding Wire Through GunAdjusting Wire Feed Starting Speed Operation Safety EquipmentFront Panel Controls Of Feeder Air-Cooled Model Shown Work And Voltage Sensing Cable ClampsVoltage/Wire Speed Switch And Meter Optional Jog SwitchRun-In Speed Control Spot Controls Optional Remote Voltage Control Optional Power SwitchInternal Controls Flowmeter OptionalShielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only Sequence Of Gas Metal Arc Welding Gmaw Continuous Or SpotRoutine Maintenance Maintenance & TroubleshootingMonths Changing Or Cleaning Gun Drive Roll Changing Feeder Drive Roll And Wire Inlet Guide Replacing Or Cleaning Feeder Drive Roll Bearing Replacing Or Cleaning Gun Drive Roll BearingRemoving Contact Tip Adapter In Air-Cooled Models Changing Gun Contact Tip And LinerRemoving Contact Tip Adapter In Water-Cooled Models Replacing Hub AssemblyWater Flow Switch Optional For Water-Cooled Models Adjusting Hub TensionOverload Protection Wire Feeder Trouble TroubleshootingGun Trouble Circuit Diagram For Wire Feeder Electrical DiagramsCircuit Diagram For Gun Main Assembly Parts ListDia Part CB1 Motor & Wire Drive -1 Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1 Item Exploded View Of Gun 133 203 Barrel Assembly -4 Item Optional Call HOBART1 for your local Hobart distributor Hobart Welding Products Contact your Distributor for