Hobart OM-1581 manual Changing Feeder Drive Roll And Wire Inlet Guide

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5-3. Changing Feeder Drive Roll And Wire Inlet Guide

2

6

1

7

8

4

3

5

Tools Needed:

5/16 in

Turn Off wire feeder and welding power source. Lay wire conduit out straight.

Open gun pressure roll assembly, and cut welding wire off at contact tip.

1Pressure Roll Assembly

2Wire Spool

For welding power sources without contactor, retract wire onto spool.

For welding power sources with a contactor, energize power source, turn On feeder, press Brake Re- lease button, and retract wire onto spool.

3Shaft

4Setscrew

5Drive Roll

Use wire brush to clean drive roll. Install drive roll with desired groove in, and turn drive roll so one setscrew faces flat side of shaft.

6Bearing

7Wire Conduit Fitting

Line up drive roll groove with bear- ing groove and opening in conduit fitting. Tighten setscrews.

8 Wire Inlet Guide

Pull guide toward rear of feeder to remove. Install new guide.

Thread welding wire and adjust drive roll pressure, if necessary (see Section 3-15). Close and se- cure pressure roll assembly. Close and latch door.

Close gun pressure roll assembly, and reinstall gun cover.

151 778 / Ref. 151 781-B

OM-1581 Page 31

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Contents Description OM-1581Processes From Hobart to You Table of Contents Page Fumes and Gases can be hazardous Symbol UsageArc Welding Hazards Electric Shock can killBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutInformation sur les champs é lectromagné tiques Principales normes de sé curitéDuty Cycle And Overheating SpecificationsWire Feeder Specifications Gun SpecificationsInstallation Constant Voltage CV Weld- ing Power Source Plug Removing Top Cover Of Gun Air-Cooled Gun Connections Water-Cooled Gun Connections Air-Cooled Feeder Connections Rear Of Water Fitting Left- Hand Threads Water-Cooled Feeder ConnectionsVoltage Sensing Lead Connections Adjusting Contact Tip PositionContactor 12 VAC/Contactor Control Plug InformationPLG5 Installing Wire Spool Threading Welding Wire Through Feeder Coolant Guidelines Threading Welding Wire Through GunAdjusting Wire Feed Starting Speed Work And Voltage Sensing Cable Clamps Safety EquipmentOperation Front Panel Controls Of Feeder Air-Cooled Model ShownRun-In Speed Control Jog SwitchVoltage/Wire Speed Switch And Meter Optional Spot Controls Optional Remote Voltage Control Optional Power SwitchInternal Controls Flowmeter OptionalSequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Gun ControlsShielding Gas Coolant Supply For Water-Cooled Models OnlyMonths Maintenance & TroubleshootingRoutine Maintenance Changing Or Cleaning Gun Drive Roll Changing Feeder Drive Roll And Wire Inlet Guide Replacing Or Cleaning Feeder Drive Roll Bearing Replacing Or Cleaning Gun Drive Roll BearingRemoving Contact Tip Adapter In Air-Cooled Models Changing Gun Contact Tip And LinerRemoving Contact Tip Adapter In Water-Cooled Models Replacing Hub AssemblyOverload Protection Adjusting Hub TensionWater Flow Switch Optional For Water-Cooled Models Wire Feeder Trouble TroubleshootingGun Trouble Circuit Diagram For Wire Feeder Electrical DiagramsCircuit Diagram For Gun Main Assembly Parts ListDia Part CB1 Motor & Wire Drive -1 Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1 Item Exploded View Of Gun 133 203 Barrel Assembly -4 Item Optional Call HOBART1 for your local Hobart distributor Hobart Welding Products Contact your Distributor for