Hobart Welding Products HSW 25, HSW 15 manual Maintenance and Troubleshooting, Routine Maintenance

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SECTION 6 − MAINTENANCE AND TROUBLESHOOTING

6-1. Routine Maintenance

Y Disconnect power before maintaining.

Every Use

3 Months

6 Months

Inspect

Tips

Replace

Unreadable

Labels

Blow Off

OROr

Vacuum

Unit

During Heavy Service,

Clean Monthly

6-2. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No weld output.

 

Check line fuses, and replace if necessary.

 

 

 

 

 

 

 

 

 

Low weld output.

 

Dress or replace tips (see Section 4-1).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check tip threads. Replace tips if necessary (see Section 4-1).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove and clean tongs (see Section 4-2).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean ends of tongs and tong holders (see Section 4-2).

 

 

 

 

 

 

 

 

 

Longer than normal weld time required.

 

Dress or replace tips (see Section 4-1).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean workpieces.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust tong pressure (see Section 4-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean ends of tongs and tong holders (see Section 4-2).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check input line voltage.

 

 

 

 

 

 

 

 

 

Burn through at point of weld.

 

Adjust tong pressure (see Section 4-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dress or replace tips (see Section 4-1).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Realign tips (see Section 4-2).

 

 

 

 

 

 

 

 

Return To Table Of Contents

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Contents OM-715 ProcessesDescription From Hobart to You Table of Contents Page Resistance Spot Welding Hazards Symbol UsagePrincipal Safety Standards California Proposition 65 WarningsEMF Information UNE Décharge Électrique peut entraîner la mort Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LE Soudage PAR Points peut provoquer un incendieInformation sur les champs électromagnétiques Principales normes de sécuritéInstalling Tips − InstallationSpecifications Installing Or Dressing TipsDressing The Tips Top Tong Installing Or Cleaning TongsTurn off and unplug welder Bottom Tong Front Nut Rear Nut Pivot Casting Hand Lever Tongs Adjusting Tong And Hand Lever PressureInstalling Handle Connecting Input Power − OperationControls Disconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance TroubleshootingCircuit Diagram For 110 And 220 Volt Models − Electrical DiagramsReturn To Table Of Contents Main Assembly − Parts ListQuantity Transformer, Power Main -1Item TT-6 TT-9205 Spot Weld Timer #205 569 HSW 15 #205 570 HSW #205Gyro Bail #205 Support ServiceHobart Welding Products Contact your Distributor for