Hobart Welding Products OM-925, 217 694E manual Service, Support, Assistance

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hobart_warr 2008-01

Warranty Questions?

Call

1-800-332-3281

7 AM − 6 PM EST

Effective January 1, 2008

5/3/1 WARRANTY applies to all Hobart welding equipment, plasma cutters and spot welders with a

serial number preface of LJ or newer.

This limited warranty supersedes all previous Hobart warranties and is exclusive with

no other guarantees or warranties expressed or implied.

Hobart products are serviced by Hobart or Miller Authorized Service Agencies.

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor or call 1-800-332-3281. The expertise of the distributor and Hobart is there to help you, every step of the way.

Assistance

Visit the Hobart website: www.HobartWelders.com

LIMITED WARRANTY − Subject to the terms and conditions below, Hobart/Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Hobart equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Hobart. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Hobart/Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Hobart/Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Hobart/Miller will provide instructions on the warranty claim procedures to be followed.

Hobart/Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original retail purchaser, and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor.

1.5 Years — Parts and Labor

*Original Main Power Rectifiers only to include SCRs, diodes, and discrete rectifier modules

*Transformers

*Stabilizers

*Reactors

2.3 Years — Parts and Labor

*Drive Systems

*PC Boards

*Rotors, Stators and Brushes

*Idle Module

*Solenoid Valves

*Switches and Controls

*Spot Welder Transformer

3.1 Year — Parts and Labor Unless Specified

(90 days for industrial use)

*Motor-Driven Guns

*MIG Guns/TIG Torches

*Relays

*Contactors

*Regulators

*Water Coolant Systems

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*Running Gear/Trailers

*Plasma Cutting Torches

*Remote Controls

*Replacement Parts (No labor) − 90 days

*Accessories

*Field Options

(NOTE: Field options are covered for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

4.Engines, batteries and tires are warranted separately by the manufacturer.

Hobart’s 5/3/1 Limited Warranty shall not apply to:

1.Consumable components such as contact tips, cutting nozzles, slip rings, drive rolls, gas diffusers, plasma torch tips and electrodes, weld cables, and tongs and tips, or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Hobart Engine-Driven models.)

2.Items furnished by Hobart/Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Hobart/Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

HOBART PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Hobart’s/Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Hobart/Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Hobart/Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Hobart’s/Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Hobart/Miller authorized service facility as determined by Hobart/Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL HOBART/MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY HOBART/MILLER IS EXCLUDED AND DISCLAIMED BY Hobart/Miller.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

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Contents OM-925217 694E 2008−10 Arc Welding Power Source Wire FeederProcesses DescriptionProtect Your Investment From Hobart to YouTable of Contents − ACCESSORIES/CONSUMABLES HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Symboles utilisésUNE Décharge Électrique peut entraîner la mort LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-925 − Definitions − SpecificationsSymbols And Definitions SpecificationsCan damage unit or gun and void WarrantyDuty Cycle And Overheating Output Duty Cycle %10.0 100 110 120 130 140 150 160 Volt-Ampere CurvesVoltage 15.0Be sure that gun end is tight against drive assembly − InstallationInstalling Welding Gun Installing Work ClampChanging Polarity Process/Polarity TableDo not use Argon/Mixed gas regulator/flowmeter Installing Gas SupplyFeedhead Pressure Assembly Open Feedhead Pressure Assembly ClosedDo not move or operate unit Where it could tip Selecting a Location And Connecting Input PowerRetaining ring used with 8 in 203 mm spool only Installing Wire Spool And Adjusting Hub TensionAlign locking hole in spool with locking pin on spool hub Use with solid or flux cored wire Installing Contact Tip And NozzleTurn off welding power source Lay gun cable out straight Threading Welding WireHold wire tightly to keep it from unraveling Desired drive roll pressure. Start With a setting of 2 or 3 on the scalePressure Indicator Scale TightenControls Source or -2. Do not switch under load− Operation Material Thickness Reference Chart Weld Parameter Chart 217 618-A Drive Motor Protection − Maintenance & TroubleshootingRoutine Maintenance Overload ProtectionStamped Stamped .030/.035 Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip Replacing Gun Contact TipTo Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableCircuit Diagram − Electrical DiagramRegulator Flowmeter Wire Feeder Power Source Shielding Gas− MIG Welding Gmaw Guidelines Typical MIG Process Connections125 in = 125 a Typical MIG Process Control SettingsWire Size Amperage Range 001 in = 1 ampereGroove Welds Holding And Positioning Welding GunSlow Normal Fast Conditions That Affect Weld Bead ShapePush Perpendicular Drag Short Normal LongGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Direction Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Base metal to moveApplication Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Drive rolls if necessary Welding arc not stable Wire slipping in drive rollsReadjust welding parameters Welding power sourceConsumables − ACCESSORIES/CONSUMABLESAccessories Replacement Drive RollsAssistance ServiceSupport Hobart Welding Products Contact your Distributor for